What breaks most · 2003 to 2008 model years

Saturn ION problems by year

Owners have filed 4,343 safety complaints with NHTSA about the Saturn ION across model years 2003 to 2008. Three years stand out: 2006 for steering complaints, 2004 for steering complaints and 2007 for steering complaints. The quietest years are 2003.

  • Years to check closely: 2006, 2004, 2007
  • Fewest complaints: 2003
Complaints on file
43432003 to 2008, all trims
Worst year
20061235 complaints
Crashes reported
20820 fires · 153 injuries · 4 deaths
Typical failure mileage
68kMedian where owners gave mileage
Recall campaigns
35Across the years shown

Complaints by model year

Raw filings with NHTSA, not adjusted for how many were sold.

Complaints filed per model year. Select a bar to load that year below.
Complaints, crashes and recalls per Saturn ION model year
Model yearComplaintsCrashesRecallsMost-reported component
757437 Electrical system (382)
8985110 Steering (345)
573315 Steering (265)
1235446 Steering (544)
876387 Steering (408)
410 Air bags (1)

What fails on the 2006 Saturn ION

Components named in 2006 Saturn ION complaints, with links to matching parts
ComponentShare of complaintsFilingsCrashesParts for this job
SteeringPower steering pumps, racks and hoses 544 17 Shop steering parts for the 2006 Saturn ION
Electrical systemAlternators, starters and ignition 392 13 Shop electrical system parts for the 2006 Saturn ION
Fuel systemFuel pumps and injectors 127 1 Shop fuel system parts for the 2006 Saturn ION
Fuel systemFuel pumps and injectors 111 1 Shop fuel system parts for the 2006 Saturn ION
Air bags 61 24 Check recalls for air bags on NHTSA.gov
EngineEngine gaskets and seals 41 1 Shop engine parts for the 2006 Saturn ION
Powertrain and transmissionTransmission parts 36 0 Shop all powertrain and transmission parts, not filtered to this vehicle
Engine and coolingRadiators, thermostats and cooling 30 1 Shop engine and cooling parts for the 2006 Saturn ION

One complaint can name more than one component, so shares add to more than 100%. "Unknown or other" is NHTSA's uncategorized bucket and is shown but never ranked.

In owners' words

Complaint narratives as filed with NHTSA, trimmed for length.

  • 2006 · Steering109000 mi

    Still having ign. Key problems not turning and can not remove, an electronic steering system light come on when starting and hard to steer. Both problems are intermittent and dealer can't repair unless they see it

  • 2004 · Steering85000 mi

    The fuel pump is leaking, GM refuses to fix it because the VIN isn't associated with the recall, but the same year make and model of my car says it has a recall for the fuel system and pump.

  • 2007 · Steering182000 mi

    The power steering light keeps coming on and it is hard to steer and the key keeps getting stuck in the ignition. Car was stationary when the light turned on.

How to read this page

Every figure comes from the National Highway Traffic Safety Administration's public complaint database, which holds every safety-related defect complaint filed by owners since 1995. We refresh it monthly and count each complaint once per component it names. Data through September 6, 2026.

NHTSA only accepts safety-related complaints. Rattles, paint, infotainment bugs and other annoyances are under-reported here, so this page is a map of what fails in ways owners consider dangerous, not a full reliability score.

Counts are raw. Use the year-over-year shape and the component mix, not the absolute numbers. Where a component maps to parts we stock, the row links to that category filtered to the year you are viewing. Air bag and seat belt complaints link to the recall checker instead, because those repairs are almost always covered.

Common questions

Which Saturn ION years have the most problems?

By NHTSA complaint volume, 2006, 2004, 2007 carry the most filings on the Saturn ION. The 2006 alone has 1235 complaints, led by steering.

What is the most common Saturn ION problem?

On the 2006 model year, the most-reported component is steering with 544 complaints. The table above lists the top components for every year.

At what mileage do Saturn ION problems start?

The median mileage at failure across all Saturn ION complaints that include mileage is about 68,000 miles. Older model years skew higher; the per-year figure is in the "at a glance" card.

Are these complaints verified?

No. NHTSA publishes complaints as submitted and does not investigate individual filings. Patterns across hundreds of complaints are meaningful; a single one is not.

Other Saturn models

Source: NHTSA Office of Defects Investigation complaint and recall files, data through 2026-09-06. Complaint text is published by NHTSA as filed by owners. PartCatalog does not verify individual complaints and this page is not a safety rating.