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AP Exhaust 641238 Catalytic Converter with Integrated Exhaust Manifold - Front or Front Left
| Brand | AP Exhaust 641238 |
|---|---|
| Position | Front and Front Left |
| Body Material | Stainless steel |
| Inlet Gasket | Yes |
| Inlet Hardware | None |
| Inlet Type A | 6 bolt welded flange |
| O2 Sensor Ports | 1 |
| Outlet Gasket | Yes |
| Outlet Hardware | None |
| Outlet Type A | 2 bolt welded flange |
| Overall Length (IN) | 17 |
| Substrate Material | Ceramic |
| Type | Federal / epa direct-fit manifold |
| Fits | Lexus and Toyota · 43 vehicles |
Direct-fit manifold. Built to exact OE dimensions for straightforward installation.
Stainless steel body. Helps resist corrosion in demanding exhaust conditions.
Ceramic substrate. Supports efficient converter performance with proprietary chemistry.
Direct-Fit Catalytic Converter Manifold
AP Exhaust 641238 is a Federal / EPA direct-fit catalytic converter with integrated exhaust manifold for select Toyota and Lexus applications. It is built with a stainless steel body, ceramic substrate, and OE-style flange connections to support proper fitment on the listed vehicles.
Key Features
- Federal / EPA direct-fit manifold design
- Stainless steel body for exhaust system durability
- Ceramic substrate material
- 6-bolt welded flange inlet and 2-bolt welded flange outlet
- 1 O2 sensor port
- Inlet gasket and outlet gasket included
- Overall length: 17 inches
Fitment and Application Details
Fits 2004-2007 Toyota Highlander, front and front left; fits 2004-2006 Lexus RX330, front and front left; fits 2004-2006 Toyota Sienna, front and front left; fits 2006-2008 Lexus RX400h, front left. This AP Exhaust catalytic converter manifold is listed for Federal and California emissions applications, with restrictions noted for vehicles licensed in CA, CO, ME, and NY.
AP Exhaust 641238 uses ARISTO substrate chemistry and OE-dimension manufacturing methods to help maintain the correct shape, mounting points, and exhaust flow characteristics for the listed fitments. The direct-fit layout is important for Toyota Highlander, Lexus RX330, Toyota Sienna, and Lexus RX400h models where the converter and manifold are integrated into the front exhaust section.
Common Problems This Part Can Address
- Failed catalytic converter efficiency codes
- Exhaust leaks at the manifold or flange connections
- Check engine light related to catalyst performance
- Restricted exhaust flow from a worn substrate
- Fitment issues caused by damaged OE-style manifold assemblies
Installation Notes
- Verify emissions compliance before installation, especially for CA, CO, ME, and NY-licensed vehicles.
- Confirm the vehicle’s front-left or front application before ordering.
- Inspect mating surfaces, gaskets, and sensor connections during replacement.
- Use the listed flange style and O2 sensor port count to match the original configuration.
Quality Assurance
AP Exhaust manufactures this converter with automated workstations, spinner welding equipment, and high-speed production lines to support OE-style dimensions and fitment. Part number 641238 is built to the listed specifications for the confirmed Toyota and Lexus applications.
| Year | Make | Model | Submodel | Drive Type | Liters | Cylinders | Fuel Type | Position | Notes |
|---|---|---|---|---|---|---|---|---|---|
| 2008 | Lexus | RX400h | — | — | 3.3L | V6 | ELECTRIC/GAS | Front Left | Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2008 | Lexus | RX400h | — | — | 3.3L | V6 | — | Front Left | Direct Fit; Manifold Unit, Radiator Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2007 | Lexus | RX400h | — | — | 3.3L | V6 | ELECTRIC/GAS | Front Left | Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2007 | Lexus | RX400h | — | — | 3.3L | V6 | — | Front Left | Direct Fit; Manifold Unit, Radiator Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2007 | Toyota | Highlander | Base | — | 3.3L | V6 | GAS | Front | Direct Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2007 | Toyota | Highlander | Limited | — | 3.3L | V6 | GAS | Front | Direct Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2007 | Toyota | Highlander | Sport | — | 3.3L | V6 | GAS | Front | Direct Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2007 | Toyota | Highlander | Limited | — | 3.3L | V6 | — | Front Left | Direct Fit; Manifold Unit, Radiator Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2007 | Toyota | Highlander | Hybrid | — | 3.3L | V6 | — | Front Left | Direct Fit; Manifold Unit, Radiator Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2007 | Toyota | Highlander | Hybrid Limited | — | 3.3L | V6 | — | Front Left | Direct Fit; Manifold Unit, Radiator Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2007 | Toyota | Highlander | Base | — | 3.3L | V6 | — | Front Left | Direct Fit; Manifold Unit, Radiator Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2007 | Toyota | Highlander | Sport | — | 3.3L | V6 | — | Front Left | Direct Fit; Manifold Unit, Radiator Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2006 | Lexus | RX330 | — | — | 3.3L | V6 | — | Front | Direct Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2006 | Lexus | RX330 | — | — | 3.3L | V6 | — | Front Left | Direct Fit; Manifold Unit, Radiator Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2006 | Lexus | RX400h | — | — | 3.3L | V6 | ELECTRIC/GAS | Front Left | Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2006 | Lexus | RX400h | — | — | 3.3L | V6 | — | Front Left | Direct Fit; Manifold Unit, Radiator Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2006 | Toyota | Highlander | Limited | — | 3.3L | V6 | GAS | Front | Direct Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2006 | Toyota | Highlander | Sport | — | 3.3L | V6 | GAS | Front | Direct Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2006 | Toyota | Highlander | Base | — | 3.3L | V6 | GAS | Front | Direct Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2006 | Toyota | Highlander | Sport | — | 3.3L | V6 | — | Front Left | Direct Fit; Manifold Unit, Radiator Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2006 | Toyota | Highlander | Hybrid Limited | — | 3.3L | V6 | — | Front Left | Direct Fit; Manifold Unit, Radiator Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2006 | Toyota | Highlander | Limited | — | 3.3L | V6 | — | Front Left | Direct Fit; Manifold Unit, Radiator Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2006 | Toyota | Highlander | Base | — | 3.3L | V6 | — | Front Left | Direct Fit; Manifold Unit, Radiator Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2006 | Toyota | Highlander | Hybrid | — | 3.3L | V6 | — | Front Left | Direct Fit; Manifold Unit, Radiator Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2006 | Toyota | Sienna | — | FWD | 3.3L | V6 | — | Front | Direct Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2006 | Toyota | Sienna | — | AWD | 3.3L | V6 | — | Front | Direct Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2006 | Toyota | Sienna | — | — | 3.3L | V6 | — | Front Left | Direct Fit; Manifold Unit, Radiator Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2005 | Lexus | RX330 | — | — | 3.3L | V6 | — | Front | Direct Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2005 | Lexus | RX330 | — | — | 3.3L | V6 | — | Front Left | Direct Fit; Manifold Unit, Radiator Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2005 | Toyota | Highlander | Base | — | 3.3L | V6 | GAS | Front | Direct Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2005 | Toyota | Highlander | Limited | — | 3.3L | V6 | GAS | Front | Direct Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2005 | Toyota | Highlander | — | — | 3.3L | V6 | — | Front Left | Direct Fit; Manifold Unit, Radiator Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2005 | Toyota | Sienna | — | FWD | 3.3L | V6 | — | Front | Direct Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2005 | Toyota | Sienna | — | AWD | 3.3L | V6 | — | Front | Direct Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2005 | Toyota | Sienna | — | — | 3.3L | V6 | — | Front Left | Direct Fit; Manifold Unit, Radiator Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2004 | Lexus | RX330 | — | — | 3.3L | V6 | — | Front | Direct Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2004 | Lexus | RX330 | — | — | 3.3L | V6 | — | Front Left | Direct Fit; Manifold Unit, Radiator Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2004 | Toyota | Highlander | Base | — | 3.3L | V6 | GAS | Front | Direct Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2004 | Toyota | Highlander | Limited | — | 3.3L | V6 | GAS | Front | Direct Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2004 | Toyota | Highlander | — | — | 3.3L | V6 | — | Front Left | Direct Fit; Manifold Unit, Radiator Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2004 | Toyota | Sienna | — | FWD | 3.3L | V6 | — | Front | Direct Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2004 | Toyota | Sienna | — | AWD | 3.3L | V6 | — | Front | Direct Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2004 | Toyota | Sienna | — | — | 3.3L | V6 | — | Front Left | Direct Fit; Manifold Unit, Radiator Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
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