HomeExhaust > Catalytic ConverterAP Exhaust 641240 Catalytic Converter with Integrated Exhaust Manifold - Front Right or Rear
Part #: 641240

AP Exhaust 641240 Catalytic Converter with Integrated Exhaust Manifold - Front Right or Rear

Rear and Front Right
⚙️ 30 vehicles fit this part
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Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Lexus and Toyota, Highlander, RX330, and Sienna
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AP Exhaust Catalytic Converter with Integrated Exhaust Manifold Overview

The AP Exhaust 641240 catalytic converter with integrated exhaust manifold is designed for direct-fit replacement on select Lexus and Toyota models. Engineered with durable stainless steel and a ceramic substrate, this component ensures reliable emission control and optimal exhaust flow for vehicles like the Toyota Highlander, Lexus RX330, and Toyota Sienna.

  • Constructed from corrosion-resistant stainless steel body
  • Includes inlet and outlet gaskets for secure sealing
  • Features a 6 bolt welded flange inlet and 2 bolt welded flange outlet
  • Equipped with one O2 sensor port for accurate emissions monitoring
  • Overall length of 16.5 inches for precise fitment
  • Ceramic substrate material meets Federal / EPA direct-fit manifold standards

Detailed Product Description

This AP Exhaust catalytic converter with integrated exhaust manifold (part number 641240) is specifically designed to meet Federal and EPA regulations for emission control. The stainless steel body provides long-lasting resistance to heat and corrosion, essential for the demanding conditions under the hood. The ceramic substrate efficiently reduces harmful exhaust gases, helping your Lexus RX330, Toyota Highlander, or Toyota Sienna maintain compliance with emission standards.

The inlet side features a 6 bolt welded flange with an included gasket, while the outlet side uses a 2 bolt welded flange with both gasket and hardware included, ensuring a secure and leak-free connection. The single O2 sensor port allows for proper sensor installation, maintaining accurate engine management and emissions feedback.

Compatible Vehicles and Common Applications

  • Replacement for catalytic converter and exhaust manifold on Lexus RX330
  • Direct-fit for Toyota Highlander models requiring Federal / EPA compliant parts
  • Suitable for Toyota Sienna vehicles needing integrated manifold catalytic converter
  • Addresses issues such as check engine light due to catalytic converter failure
  • Helps resolve exhaust leaks and poor emissions test results

Installation Notes and Tips

When installing the AP Exhaust 641240 catalytic converter with integrated exhaust manifold, ensure all gaskets are properly seated to prevent exhaust leaks. The included inlet and outlet gaskets should be used to maintain a tight seal. Verify the O2 sensor port alignment before tightening bolts to avoid sensor damage. This part is designed for direct replacement, so no modifications should be necessary for compatible Lexus and Toyota models.

Quality Assurance and Warranty

AP Exhaust manufactures this catalytic converter with integrated exhaust manifold to meet Federal and EPA standards, ensuring compliance and durability. The stainless steel construction and ceramic substrate are tested for performance and longevity. Warranty details should be confirmed with the supplier or manufacturer, as coverage may vary.

BrandAP Exhaust
Part Number641240
Body MaterialStainless steel
Inlet GasketYes
Inlet HardwareNone
Inlet Type A6 bolt welded flange
O2 Sensor Ports1
Outlet GasketYes
Outlet HardwareYes
Outlet Type A2 bolt welded flange
Overall Length (IN)16.5
Substrate MaterialCeramic
TypeFederal / epa direct-fit manifold

This part fits 30 vehicles. Search below:

YearMakeModelSubmodelDrive TypeLitersCylindersFuel TypePositionNotes
2007ToyotaHighlanderBase3.3LV6GASRearDirect Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2007ToyotaHighlanderLimited3.3LV6GASRearDirect Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2007ToyotaHighlanderSport3.3LV6GASRearDirect Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2007ToyotaHighlanderSport3.3LV6GASFront RightDirect Fit; Firewall Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2007ToyotaHighlanderLimited3.3LV6GASFront RightDirect Fit; Firewall Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2007ToyotaHighlanderBase3.3LV6GASFront RightDirect Fit; Firewall Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2006LexusRX3303.3LV6RearDirect Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2006LexusRX3303.3LV6Front RightDirect Fit; Manifold Unit, Firewall Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2006ToyotaHighlanderLimited3.3LV6GASRearDirect Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2006ToyotaHighlanderSport3.3LV6GASRearDirect Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2006ToyotaHighlanderBase3.3LV6GASRearDirect Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2006ToyotaHighlanderLimited3.3LV6GASFront RightDirect Fit; Firewall Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2006ToyotaHighlanderBase3.3LV6GASFront RightDirect Fit; Firewall Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2006ToyotaHighlanderSport3.3LV6GASFront RightDirect Fit; Firewall Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2006ToyotaSiennaAWD3.3LV6RearDirect Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2006ToyotaSiennaAWD3.3LV6Front RightDirect Fit; Firewall Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2005LexusRX3303.3LV6RearDirect Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2005LexusRX3303.3LV6Front RightDirect Fit; Manifold Unit, Firewall Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2005ToyotaHighlanderLimited3.3LV6GASRearDirect Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2005ToyotaHighlanderBase3.3LV6GASRearDirect Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2005ToyotaHighlander3.3LV6Front RightDirect Fit; Manifold Unit, Firewall Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2005ToyotaSiennaAWD3.3LV6RearDirect Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2005ToyotaSiennaAWD3.3LV6Front RightDirect Fit; Firewall Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2004LexusRX3303.3LV6RearDirect Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2004LexusRX3303.3LV6Front RightDirect Fit; Manifold Unit, Firewall Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2004ToyotaHighlanderLimited3.3LV6GASRearDirect Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2004ToyotaHighlanderBase3.3LV6GASRearDirect Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2004ToyotaHighlander3.3LV6Front RightDirect Fit; Manifold Unit, Firewall Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2004ToyotaSiennaAWD3.3LV6RearDirect Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2004ToyotaSiennaAWD3.3LV6Front RightDirect Fit; Firewall Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.