AP Exhaust 641460 Catalytic Converter with Integrated Exhaust Manifold - Front

AP Exhaust Catalytic Converter for Ford Transit Connect

The AP Exhaust catalytic converter with integrated exhaust manifold (part number 641460) is designed specifically for Ford Transit Connect models. Constructed from durable stainless steel, this direct-fit catalytic converter meets Federal and EPA standards to ensure reliable emissions control and vehicle performance.

Key Features of AP Exhaust Catalytic Converter 641460

• Body material made from corrosion-resistant stainless steel
• Integrated exhaust manifold for streamlined installation
• Includes inlet and outlet gaskets for proper sealing
• One O2 sensor port for accurate emissions monitoring
• Inlet features a 7 bolt welded flange; outlet uses a 2 bolt welded flange
• Ceramic substrate material for effective catalytic conversion
• Overall length of 29.5 inches for precise fitment
• Federal / EPA direct-fit design for Ford Transit Connect

Detailed Product Description

This AP Exhaust catalytic converter with integrated exhaust manifold (part number 641460) is engineered to replace the factory unit on Ford Transit Connect vehicles. The stainless steel body provides resistance to rust and corrosion, extending the service life of the part. The ceramic substrate inside efficiently converts harmful exhaust gases into less harmful emissions, helping the vehicle comply with environmental regulations. The unit includes both inlet and outlet gaskets to ensure a secure, leak-free connection. The inlet flange uses a 7 bolt welded design, while the outlet flange is a 2 bolt welded type, matching the original equipment specifications. Additionally, the single O2 sensor port allows for proper sensor installation and accurate emissions feedback.

Common Applications and Issues Addressed

• Replacement for clogged or damaged catalytic converters on Ford Transit Connect
• Resolves check engine light issues related to catalytic converter failure
• Improves exhaust flow and reduces emissions to meet Federal and EPA standards
• Eliminates exhaust leaks caused by worn gaskets or flange damage
• Restores proper O2 sensor readings for engine management system

Installation Notes and Tips

When installing the AP Exhaust catalytic converter 641460, ensure all old gaskets and hardware are removed and mating surfaces are clean. The included inlet and outlet gaskets should be used to prevent exhaust leaks. Verify the O2 sensor port is properly aligned and the sensor is securely installed. Due to the integrated exhaust manifold design, this part is a direct-fit replacement and should match factory mounting points on the Ford Transit Connect. Professional installation is recommended to ensure proper torque specifications and exhaust system integrity.

Quality Assurance and Warranty

AP Exhaust catalytic converters are manufactured to meet Federal and EPA emissions standards, ensuring compliance and durability. The stainless steel construction and ceramic substrate are designed for long-term performance. Please refer to AP Exhaust's warranty policy for specific coverage details related to part number 641460.