AP Exhaust 641528 Catalytic Converter with Integrated Exhaust Manifold - Front or Front Left

AP Exhaust Catalytic Converter with Integrated Exhaust Manifold Overview

The AP Exhaust catalytic converter with integrated exhaust manifold (part number 641528) is designed for direct-fit replacement on select Hyundai and Kia models. Engineered with durable stainless steel and a metallic substrate, this component ensures reliable emissions control and exhaust flow for vehicles like the Hyundai Santa Fe, Kia Sportage, and Tucson.

Key Features of AP Exhaust Catalytic Converter 641528

• Constructed from corrosion-resistant stainless steel body material
• Includes inlet and outlet gaskets for proper sealing
• Equipped with one O2 sensor port for accurate emissions monitoring
• Inlet features a 7 bolt welded flange for secure attachment
• Outlet uses a 2 bolt welded flange with included hardware
• Overall length of 14 inches for precise fitment
• Metallic substrate designed to meet Federal/EPA direct-fit manifold standards

Detailed Product Description

This AP Exhaust catalytic converter with integrated exhaust manifold (part number 641528) is specifically engineered to meet Federal and EPA emissions requirements. The stainless steel construction offers enhanced durability against heat and corrosion, extending the lifespan of the exhaust system. The metallic substrate inside the converter facilitates efficient catalytic reactions to reduce harmful emissions. Designed with a 7 bolt welded flange inlet and a 2 bolt welded flange outlet, this part ensures a secure and leak-free connection to the vehicle’s exhaust system. The inclusion of one O2 sensor port allows for proper sensor installation, maintaining engine performance and emissions compliance.

Compatible Vehicles and Common Applications

• Replacement for Hyundai Santa Fe models requiring a direct-fit catalytic converter manifold
• Suitable for Kia Sportage vehicles needing a Federal/EPA compliant exhaust component
• Fits Hyundai Tucson models designed for integrated exhaust manifold catalytic converters
• Addresses issues such as catalytic converter failure, exhaust leaks, and O2 sensor malfunctions
• Helps restore proper emissions control and engine efficiency

Installation Notes and Tips

When installing the AP Exhaust catalytic converter 641528, ensure all gaskets are properly seated to prevent exhaust leaks. The inlet and outlet flanges require precise alignment with the vehicle’s exhaust ports. Since inlet hardware is not included, verify existing bolts and studs are in good condition before installation. The included outlet hardware should be used to secure the connection. Proper torque specifications should be followed to maintain a tight seal and avoid damage to the flanges or manifold.

Quality Assurance and Warranty Information

AP Exhaust manufactures this catalytic converter with integrated exhaust manifold to meet Federal and EPA standards for emissions control. The stainless steel body and metallic substrate are selected for durability and performance. While specific warranty details are not provided here, AP Exhaust products typically come with a limited warranty covering defects in materials and workmanship. Consult the product documentation or manufacturer for exact warranty terms.