AP Exhaust 641528 Catalytic Converter with Integrated Exhaust Manifold - Front or Front Left
OE Quality 60-Day Returns
AP Exhaust

AP Exhaust 641528 Catalytic Converter with Integrated Exhaust Manifold - Front or Front Left

Brand AP Exhaust 641528
Position Front Left and Front
Body Material Stainless steel
Inlet Gasket Yes
Inlet Hardware None
Inlet Type A 7 bolt welded flange
O2 Sensor Ports 1
Outlet Gasket Yes
Outlet Hardware Yes
Outlet Type A 2 bolt welded flange
Overall Length (IN) 14
Substrate Material Metallic
Type Federal / epa direct-fit manifold
Fits Hyundai and Kia · 27 vehicles

Direct-fit manifold. Built to exact OE dimensions for straightforward installation.

Stainless steel body. Resists corrosion while maintaining a durable exhaust seal.

Metallic substrate. Promotes efficient converter performance with lower-cost loading.

Cross-references 2851037530 for the same application. See all 1.

$483.02Free shipping
In stock · usually ships same day before 1pm CST
Step 1 — Confirm fitment
Free return shipping if it doesn't fit when you check fitment here first.

Select your vehicle to confirm fitment
Verify this part fits before purchasing — free returns if it doesn't
Step 2 — Quantity
Order total $483.02
Free shipping to the continental U.S.
Free returns within 60 days if it doesn't fit when fitment is verified.
Not what you need? See all Catalytic Converter with Integrated Exhaust Manifold options

OE-Style Catalytic Manifold for Kia and Hyundai

AP Exhaust 641528 is a Federal / EPA direct-fit catalytic converter with integrated exhaust manifold built for specific Kia Sportage, Hyundai Tucson, and Hyundai Santa Fe applications. It combines a stainless steel body with a metallic substrate and OE-matched dimensions for direct replacement service.

Built for front and front-left positions, AP Exhaust 641528 supports emissions repair on 2005-2010 Kia Sportage, 2005-2009 Hyundai Tucson, and 2005-2006 Hyundai Santa Fe applications. The part number 641528 is engineered to match factory fitment requirements while using AP Exhaust substrate and manufacturing processes focused on consistent converter performance.

Key Features

  • Part number: 641528
  • Part type: catalytic converter with integrated exhaust manifold
  • Federal / EPA direct-fit manifold design
  • Stainless steel body construction
  • Metallic substrate material
  • 1 O2 sensor port
  • Inlet gasket included
  • Outlet gasket included
  • Outlet hardware included
  • 7-bolt welded flange inlet
  • 2-bolt welded flange outlet
  • Overall length: 14 in.

Detailed Description

AP Exhaust 641528 is a direct-fit catalytic converter manifold assembly for select Kia and Hyundai vehicles. It is built to OE dimensions for the front or front-left exhaust location and uses a stainless steel body with a metallic substrate to support efficient exhaust flow and emissions control. AP Exhaust’s ARISTO substrate chemistry and automated manufacturing methods are used to maintain consistent fitment and converter construction across production.

This part cross-references Hyundai/Kia OE number 2851037530 for the same application. It fits 2005-2010 Kia Sportage, front and front left; 2005-2009 Hyundai Tucson, front left; and 2005-2006 Hyundai Santa Fe, front left. For buyers searching for a 2005-2010 Kia Sportage catalytic converter manifold or a 2005-2009 Hyundai Tucson front-left manifold converter, 641528 is the direct-fit replacement to review.

Common Repair Uses

  • Replacing a cracked or leaking exhaust manifold converter assembly
  • Restoring emissions system function after catalyst failure
  • Addressing exhaust leaks at the manifold or flange connection
  • Replacing a damaged front-left converter on Hyundai Tucson or Santa Fe models
  • Replacing a front catalytic manifold on Kia Sportage applications

Installation Notes and Tips

Verify the vehicle’s emissions certification and position before ordering. This part is listed for Federal and California emissions configurations, with restrictions noted for vehicles licensed in CA, CO, ME, and NY. Confirm the inlet and outlet flange style, O2 sensor port count, and manifold position against the original unit before installation. Use the included inlet gasket, outlet gasket, and outlet hardware as specified by the application.

  • Fits 2005-2010 Kia Sportage, front
  • Fits 2005-2010 Kia Sportage, front left
  • Fits 2005-2009 Hyundai Tucson, front left
  • Fits 2005-2006 Hyundai Santa Fe, front left

Quality Assurance

AP Exhaust uses proprietary substrate chemistry and advanced manufacturing equipment, including automated workstations, spinner welding, and high-speed production lines, to build converters to exact OE dimensions and fitment. That production approach supports consistent installation and repeatable part-to-part construction for the 641528 manifold converter.

Related reading

This part fits 27 vehicles
Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
YearMakeModelDrive TypeLitersCylindersPositionNotes
2010KiaSportageFWD2.7LV6FrontDirect Fit; (05-10); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2010KiaSportageAWD2.7LV6FrontDirect Fit; (05-10); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2010KiaSportage—2.7LV6Front LeftDirect Fit; Manifold Unit, Radiator Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2009HyundaiTucson—2.7LV6Front LeftDirect Fit; Manifold Unit, Radiator Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2009KiaSportageFWD2.7LV6FrontDirect Fit; (05-10); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2009KiaSportageAWD2.7LV6FrontDirect Fit; (05-10); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2009KiaSportage—2.7LV6Front LeftDirect Fit; Manifold Unit, Radiator Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2008HyundaiTucson—2.7LV6Front LeftDirect Fit; Manifold Unit, Radiator Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2008KiaSportageFWD2.7LV6FrontDirect Fit; (05-10); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2008KiaSportageAWD2.7LV6FrontDirect Fit; (05-10); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2008KiaSportage—2.7LV6Front LeftDirect Fit; Manifold Unit, Radiator Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2007HyundaiTucson—2.7LV6Front LeftDirect Fit; Manifold Unit, Radiator Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2007KiaSportageFWD2.7LV6FrontDirect Fit; (05-10); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2007KiaSportageAWD2.7LV6FrontDirect Fit; (05-10); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2007KiaSportage—2.7LV6Front LeftDirect Fit; Manifold Unit, Radiator Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2006HyundaiSanta Fe—2.7LV6Front LeftDirect Fit; (05-06); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2006HyundaiSanta Fe—2.7LV6Front LeftDirect Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2006HyundaiTucson—2.7LV6Front LeftDirect Fit; Manifold Unit, Radiator Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2006KiaSportageFWD2.7LV6FrontDirect Fit; (05-10); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2006KiaSportageAWD2.7LV6FrontDirect Fit; (05-10); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2006KiaSportage—2.7LV6Front LeftDirect Fit; Manifold Unit, Radiator Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2005HyundaiSanta Fe—2.7LV6Front LeftDirect Fit; (05-06); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2005HyundaiSanta Fe—2.7LV6Front LeftDirect Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2005HyundaiTucson—2.7LV6Front LeftDirect Fit; Manifold Unit, Radiator Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2005KiaSportageFWD2.7LV6FrontDirect Fit; (05-10); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2005KiaSportageAWD2.7LV6FrontDirect Fit; (05-10); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2005KiaSportage—2.7LV6Front LeftDirect Fit; Manifold Unit, Radiator Side; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
Directly replaces or cross-references 1 part number
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.
2851037530