AP Exhaust 641550 Catalytic Converter with Integrated Exhaust Manifold - Front

AP Exhaust Catalytic Converter with Integrated Exhaust Manifold Overview

The AP Exhaust 641550 catalytic converter with integrated exhaust manifold is designed specifically for Ford Fusion models. Constructed from durable stainless steel, this direct-fit federal/EPA compliant part ensures reliable performance and emission control.

• Body material: stainless steel for corrosion resistance
• Integrated 7 bolt manifold inlet for secure fitment
• Two O2 sensor ports for accurate emissions monitoring
• Includes one inlet gasket and one outlet gasket
• Outlet features a 2 bolt welded flange with hardware included
• Overall length of 33 inches for precise installation
• Ceramic substrate material for effective catalytic conversion

Detailed Product Description

The AP Exhaust catalytic converter part number 641550 combines the exhaust manifold and catalytic converter into a single assembly, simplifying installation and reducing potential leak points. Its stainless steel body offers enhanced durability against heat and corrosion, which is critical for long-term operation in Ford Fusion vehicles. The 7 bolt manifold inlet and 2 bolt welded flange outlet ensure a secure and direct fit, minimizing exhaust leaks and maintaining factory specifications. Equipped with two O2 sensor ports, this converter supports accurate engine management and emissions control. The ceramic substrate inside efficiently converts harmful exhaust gases, meeting federal and EPA standards.

Compatible Applications and Common Uses

• Replacement for damaged or failing catalytic converters on Ford Fusion models
• Restores proper emissions control to pass state and federal inspections
• Eliminates exhaust leaks caused by manifold or converter cracks
• Improves engine performance by maintaining correct backpressure
• Addresses check engine light issues related to catalytic converter failure

Installation Notes and Tips

Installation of the AP Exhaust 641550 catalytic converter requires removal of the factory exhaust manifold and catalytic converter assembly. Ensure all gaskets are replaced with the included inlet and outlet gaskets to prevent leaks. The 7 bolt manifold inlet and 2 bolt welded flange outlet are designed for direct bolt-on fitment to the Ford Fusion exhaust system. Proper torque specifications should be followed to avoid warping or damage. The two O2 sensor ports must be connected to the vehicle’s sensors to maintain engine performance and emissions compliance.

Quality Assurance and Warranty

AP Exhaust manufactures this catalytic converter with integrated manifold to meet federal and EPA direct-fit standards, ensuring compliance with emissions regulations. The stainless steel construction and ceramic substrate provide durability and effective catalytic conversion. While specific warranty details are not provided, AP Exhaust products typically adhere to industry quality standards for replacement exhaust components.