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AP Exhaust 641577 Catalytic Converter with Integrated Exhaust Manifold - FrontOE Quality 60-Day Returns
AP Exhaust 641577 Catalytic Converter with Integrated Exhaust Manifold - Front - view 1
AP Exhaust 641577 Catalytic Converter with Integrated Exhaust Manifold - Front - view 2
Part #: 641577

AP Exhaust 641577 Catalytic Converter with Integrated Exhaust Manifold - Front

Front
⚙️ 13 vehicles fit this part
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Select your vehicle to confirm fitment
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✅OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Hyundai and Kia, Santa Fe Sport and Sorento
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AP Exhaust Catalytic Converter with Integrated Exhaust Manifold Overview

The AP Exhaust catalytic converter with integrated exhaust manifold (part number 641577) is designed for direct-fit replacement on select Hyundai and Kia models. Engineered with stainless steel construction, this component ensures durability and reliable emissions control for your vehicle.

  • Constructed from corrosion-resistant stainless steel body material
  • Federal / EPA direct-fit manifold type for precise installation
  • Includes one inlet gasket and one outlet gasket for sealing
  • Equipped with two O2 sensor ports for accurate emissions monitoring
  • Inlet features a 7 bolt welded flange; outlet has a 2 bolt welded flange
  • Overall length of 14 inches for proper fitment
  • Compatible with Hyundai Santa Fe Sport and Kia Sorento models

Detailed Product Description

This AP Exhaust catalytic converter with integrated exhaust manifold (part number 641577) is specifically designed to meet federal and EPA emissions standards. The stainless steel body material provides resistance to rust and corrosion, extending the lifespan of the part. The direct-fit design simplifies installation by matching the original equipment specifications, including a 7 bolt welded inlet flange and a 2 bolt welded outlet flange. Two O2 sensor ports allow for proper sensor placement, ensuring your vehicle’s engine control unit receives accurate data for optimal performance and emissions control. The included inlet and outlet gaskets help maintain a secure seal, preventing exhaust leaks.

Compatible Vehicles and Common Applications

  • Replacement for Hyundai Santa Fe Sport catalytic converter manifold
  • Direct-fit for Kia Sorento exhaust system repairs
  • Addresses issues such as catalytic converter failure, exhaust leaks, and poor emissions performance
  • Suitable for vehicles requiring federal/EPA compliant parts

Installation Notes and Tips

When installing part number 641577, ensure all gaskets are properly seated to prevent exhaust leaks. The 7 bolt welded inlet and 2 bolt welded outlet flanges require matching hardware for secure attachment. Verify O2 sensor port alignment before final tightening to avoid sensor damage. It is recommended to inspect surrounding exhaust components for wear or damage during installation.

Quality Assurance and Warranty

AP Exhaust products are manufactured to meet or exceed OEM standards. This catalytic converter with integrated exhaust manifold is built with high-quality stainless steel for durability and corrosion resistance. Please consult the manufacturer or distributor for specific warranty details related to part number 641577.

BrandAP Exhaust
Part Number641577
Body MaterialStainless steel
Inlet Gasket Qty1
Inlet HardwareYes
Inlet Type A7 bolt welded
O2 Sensor Ports2
Outlet Gasket Qty1
Outlet HardwareYes
Outlet Type A2 bolt welded
Overall Length (IN)14
TypeFederal / epa direct-fit manifold

This part fits 13 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
2016HyundaiSanta Fe Sport2.4LL4N/ADirect Fit; (13-16); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2016HyundaiSanta Fe Sport2.4LL4FrontDirect Fit; Manifold Unit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2015HyundaiSanta Fe Sport2.4LL4N/ADirect Fit; (13-16); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2015HyundaiSanta Fe Sport2.4LL4FrontDirect Fit; Manifold Unit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2015KiaSorento2.4LL4N/ADirect Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2015KiaSorento2.4LL4FrontDirect Fit; Manifold Unit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2014HyundaiSanta Fe Sport2.4LL4N/ADirect Fit; (13-16); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2014HyundaiSanta Fe Sport2.4LL4N/ADirect Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2014HyundaiSanta Fe Sport2.4LL4FrontDirect Fit; Manifold Unit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2014KiaSorento2.4LL4N/ADirect Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2014KiaSorento2.4LL4FrontDirect Fit; Manifold Unit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2013HyundaiSanta Fe Sport2.4LL4N/ADirect Fit; (13-16); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2013HyundaiSanta Fe Sport2.4LL4FrontDirect Fit; Manifold Unit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

28510-2G445285102G455

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.

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