AP Exhaust 641622 Catalytic Converter with Integrated Exhaust Manifold - Front

Overview of AP Exhaust Direct Fit Converter w/ Manifold

The AP Exhaust Direct Fit Converter w/ Manifold (Part Number 641622) is designed specifically for Ford EcoSport models. This catalytic converter with an integrated exhaust manifold offers a direct-fit solution that simplifies replacement and ensures proper exhaust flow.

• Federal / EPA direct-fit manifold catalytic converter
• Single inlet and outlet design for streamlined exhaust path
• Ceramic substrate material for effective emissions control
• Two O2 sensor ports for accurate monitoring
• Welded flange inlet with 5-bolt connection
• Outlet features a 2.58" outside diameter flare pipe connection
• Includes one inlet gasket and inlet hardware
• Overall length of 38 inches for precise fitment
• Boxed packaging for protection during shipping and storage

Product Line Details: Direct Fit Converter w/ Manifold

The Direct Fit Converter w/ Manifold product line by AP Exhaust integrates the catalytic converter and exhaust manifold into a single assembly. This design reduces installation complexity and potential leak points by eliminating the need for separate manifold and converter components. The direct-fit nature ensures compatibility with factory mounting points and exhaust connections, making it a practical replacement part for the Ford EcoSport.

Detailed Product Description

This AP Exhaust catalytic converter with integrated exhaust manifold is engineered to meet federal EPA standards, providing a reliable emissions control solution for the Ford EcoSport. The ceramic substrate inside the converter facilitates efficient catalytic reactions to reduce harmful exhaust gases. Featuring two O2 sensor ports, it supports accurate oxygen sensor readings necessary for engine management systems. The inlet connection uses a welded flange with a 5-bolt pattern, while the outlet connects via a 2.58" OD flare pipe, matching OEM specifications. The overall length of 38 inches ensures proper fitment within the vehicle's exhaust system layout.

Common Applications and Problem Solving

• Replacement of a damaged or clogged catalytic converter on Ford EcoSport
• Addressing exhaust leaks caused by manifold or converter cracks
• Restoring proper O2 sensor function with integrated sensor ports
• Improving emissions compliance with a federal EPA direct-fit part
• Eliminating exhaust manifold gasket failures by using a combined unit

Installation Notes and Tips

Installation of the AP Exhaust 641622 catalytic converter with manifold requires proper alignment of the welded flange inlet and the 2.58" OD flare outlet. Ensure the included inlet gasket is properly seated to prevent exhaust leaks. The part is designed for direct replacement on Ford EcoSport models, so no modifications should be necessary. Use appropriate torque specifications for the 5-bolt inlet connection to maintain a secure seal. Verify O2 sensor port locations before installation to ensure sensor compatibility.

Quality Assurance and Warranty

AP Exhaust manufactures this catalytic converter with integrated manifold to meet federal EPA standards, ensuring compliance with emissions regulations. The ceramic substrate is designed for durability and consistent performance. While this part is not CARB certified for California emissions, it is boxed securely to prevent damage during transit. Please consult AP Exhaust or your supplier for specific warranty details related to part number 641622.