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AP Exhaust 642024 Catalytic Converter - Rear
| Brand | AP Exhaust 642024 |
|---|---|
| Position | Rear |
| Body Material | Stainless steel |
| Inlet Gasket | Yes |
| Inlet Hardware | Yes |
| Inlet Type A | 2 bolt welded flange w/ female flare |
| O2 Sensor Ports | None |
| Outlet Gasket | Not required |
| Outlet Hardware | Yes |
| Outlet Type A | 2.12" od pipe |
| Overall Length (IN) | 20.5 |
| Substrate Material | Ceramic |
| Type | Federal / epa direct-fit |
| Fits | Lexus and Toyota · 14 vehicles |
Direct-fit design. Built to exact OE dimensions for straightforward installation.
Stainless steel body. Helps resist corrosion for long-lasting exhaust performance.
Ceramic substrate. Supports efficient converter operation with proprietary loading.
Cross-references 17420-20400 for the same application. See all 1.
Direct-Fit Catalytic Converter for Lexus and Toyota
AP Exhaust 642024 is a Federal / EPA direct-fit catalytic converter built for specific Lexus RX400h and Toyota Highlander applications. It uses a stainless steel body with a ceramic substrate and OE-style dimensions to support proper exhaust fitment on the listed vehicles.
Key Features
- Federal / EPA direct-fit catalytic converter
- Stainless steel body for corrosion resistance
- Ceramic substrate material
- 2-bolt welded flange inlet with female flare
- 2.12 inch OD pipe outlet
- Inlet gasket, inlet hardware, and outlet hardware included
- No O2 sensor ports
- Overall length: 20.5 inches
Product Details
AP Exhaust 642024 is engineered to match OE dimensions and fitment for the listed Lexus RX400h and Toyota Highlander rear converter applications. The converter uses AP Emissions Technologies’ ARISTO substrate chemistry and advanced manufacturing processes to support efficient catalyst loading and consistent build quality. This part number is a direct replacement for vehicles that require a Federal / EPA direct-fit catalytic converter with a welded-flange inlet and 2.12 inch outlet connection.
This part cross-references 17420-20400 for the same application.
What It Helps Address
- Failed catalytic converter efficiency codes
- Restricted exhaust flow from a worn converter
- Emissions test failure related to converter performance
- Exhaust leaks at the converter connection points
- Fitment issues on OE welded-assembly exhaust layouts
Installation Notes
- Fits 2006-2008 Lexus RX400h, N/A.
- Fits 2006-2008 Lexus RX400h, Rear.
- Fits 2006-2007 Toyota Highlander, Rear.
- Fits 2006-2007 Toyota Highlander, Rear.
- Some listed applications require a welded assembly to complete installation.
- OE systems on certain vehicles must be cut off 3 inches behind the rear converter weld.
- Federal and California emissions applications are noted for the listed vehicles; restrictions apply in CA, CO, ME, and NY.
Quality Assurance
AP Exhaust builds this converter to OE dimensions using automated workstations, spinner welding equipment, and high-speed production lines for consistent fitment and assembly control. The stainless steel construction and ceramic substrate are selected to support long-term exhaust service in the specified Lexus RX400h and Toyota Highlander applications.
| Year | Make | Model | Submodel | Liters | Cylinders | Fuel Type | Position | Notes |
|---|---|---|---|---|---|---|---|---|
| 2008 | Lexus | RX400h | — | 3.3L | V6 | ELECTRIC/GAS | N/A | Direct Fit; OE system was a welded assembly. It is recommended that all parts noted [1] should be replaced.; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.; The O.E. system must be cut off 3" behind the rear converter weld. |
| 2008 | Lexus | RX400h | — | 3.3L | V6 | — | Rear | Direct Fit; Requires Welded Assembly 7885 to Complete Installation; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2007 | Lexus | RX400h | — | 3.3L | V6 | ELECTRIC/GAS | N/A | Direct Fit; OE system was a welded assembly. It is recommended that all parts noted [1] should be replaced.; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.; The O.E. system must be cut off 3" behind the rear converter weld. |
| 2007 | Lexus | RX400h | — | 3.3L | V6 | — | Rear | Direct Fit; Requires Welded Assembly 7885 to Complete Installation; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2007 | Toyota | Highlander | Hybrid Limited | 3.3L | V6 | ELECTRIC/GAS | Rear | Direct Fit; (Main Conv.); OE system was a welded assembly. It is recommended that all parts noted [1] should be replaced.; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.; The O.E. system must be cut off 3" behind the rear converter weld. |
| 2007 | Toyota | Highlander | Hybrid | 3.3L | V6 | ELECTRIC/GAS | Rear | Direct Fit; (Main Conv.); OE system was a welded assembly. It is recommended that all parts noted [1] should be replaced.; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.; The O.E. system must be cut off 3" behind the rear converter weld. |
| 2007 | Toyota | Highlander | Hybrid | 3.3L | V6 | ELECTRIC/GAS | Rear | Direct Fit; Requires Welded Assembly 7885 to Complete Installation; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2007 | Toyota | Highlander | Hybrid Limited | 3.3L | V6 | ELECTRIC/GAS | Rear | Direct Fit; Requires Welded Assembly 7885 to Complete Installation; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2006 | Lexus | RX400h | — | 3.3L | V6 | ELECTRIC/GAS | N/A | Direct Fit; OE system was a welded assembly. It is recommended that all parts noted [1] should be replaced.; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.; The O.E. system must be cut off 3" behind the rear converter weld. |
| 2006 | Lexus | RX400h | — | 3.3L | V6 | — | Rear | Direct Fit; Requires Welded Assembly 7885 to Complete Installation; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2006 | Toyota | Highlander | Hybrid | 3.3L | V6 | ELECTRIC/GAS | Rear | Direct Fit; (Main Conv.); OE system was a welded assembly. It is recommended that all parts noted [1] should be replaced.; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.; The O.E. system must be cut off 3" behind the rear converter weld. |
| 2006 | Toyota | Highlander | Hybrid Limited | 3.3L | V6 | ELECTRIC/GAS | Rear | Direct Fit; (Main Conv.); OE system was a welded assembly. It is recommended that all parts noted [1] should be replaced.; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.; The O.E. system must be cut off 3" behind the rear converter weld. |
| 2006 | Toyota | Highlander | Hybrid | 3.3L | V6 | ELECTRIC/GAS | Rear | Direct Fit; Requires Welded Assembly 7885 to Complete Installation; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2006 | Toyota | Highlander | Hybrid Limited | 3.3L | V6 | ELECTRIC/GAS | Rear | Direct Fit; Requires Welded Assembly 7885 to Complete Installation; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
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