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AP Exhaust 644037 Catalytic Converter - Rear
| Brand | AP Exhaust 644037 |
|---|---|
| Position | Rear |
| Body Material | Stainless steel |
| Clamp Qty | 1 |
| Inlet Gasket | Yes |
| Inlet Hardware | None |
| Inlet Type A | 2 bolt welded flange |
| O2 Sensor Ports | 1 |
| Outlet Gasket | Not required |
| Outlet Hardware | Yes |
| Outlet Type A | 2 bolt welded flange |
| Outlet Type A | 2.10" od pipe |
| Overall Length (IN) | 40.25 |
| Substrate Material | Ceramic |
| Type | Federal / epa direct-fit |
| Type | Federal / epa direct-fit undercar |
| Fits | Toyota · 4 vehicles |
Direct-fit design. Built to exact OE dimensions for straightforward installation.
Stainless steel body. Helps resist corrosion for long service life.
Ceramic substrate. Proprietary chemistry promotes efficient converter performance.
Cross-references 1742028380 and 1742028570 for the same application. See all 2.
Direct-Fit Catalytic Converter for Toyota RAV4
AP Exhaust 644037 is a Federal / EPA direct-fit catalytic converter built for rear installation on select 2004-2005 Toyota RAV4 models. It uses a stainless steel body, a ceramic substrate, and OE-style flange connections to support proper exhaust alignment and emissions system function.
Fits 2004-2005 Toyota RAV4, rear. This application requires Pipe #58574 to complete installation, and the OE system was originally a welded assembly. AP Exhaust 644037 is built to OE dimensions for a direct-fit replacement on the Toyota RAV4 rear exhaust position.
Key Features
- Federal / EPA direct-fit catalytic converter
- Stainless steel body for corrosion resistance
- Ceramic substrate material
- 2-bolt welded flange inlet and outlet design
- 1 O2 sensor port
- Inlet gasket included
- Outlet hardware included
- Overall length: 40.25 in.
- Built to OE dimensions and fitment targets
Detailed Product Overview
AP Exhaust 644037 uses ARISTO substrate chemistry and advanced manufacturing methods to produce a converter with efficient catalyst loading and consistent fitment. Automated production, spinner welding, and high-speed assembly processes help maintain dimensional accuracy for the rear exhaust layout on the Toyota RAV4. The result is a direct-fit catalytic converter engineered for the 2004-2005 Toyota RAV4 rear position with the correct flange style and sensor port configuration.
This part cross-references Monroe Shocks & Struts (e.g., 172286, 182286) for the same application.
Common Problems This Part Addresses
- Failed catalytic converter efficiency codes
- Restricted exhaust flow from a worn converter
- Emissions test failure related to converter performance
- Exhaust leaks at the rear converter connection
- Fitment issues when replacing a welded OE assembly
Installation Notes and Tips
- Compatible with 2004-2005 Toyota RAV4, rear.
- Requires Pipe #58574 to complete installation.
- OE system was a welded assembly, so cutting, resizing, or bushing may be required during installation.
- Federal and California emissions notes are listed for this application; verify local emissions rules before installation.
- Use the included inlet gasket and outlet hardware as specified by the application.
Quality Assurance
AP Exhaust manufactures this converter with OE-dimension fitment targets and controlled production processes to support consistent installation and emissions-system performance. The ARISTO substrate design and stainless steel construction reflect the brand’s focus on efficient converter loading and repeatable manufacturing quality.
| Year | Make | Model | Liters | Cylinders | Position | Notes |
|---|---|---|---|---|---|---|
| 2005 | Toyota | RAV4 | 2.4L | L4 | Rear | Direct Fit; (Use w/ Ex. Pipe 58574); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.; OE system was a welded assembly. It is recommended that all parts noted [1] should be replaced. |
| 2005 | Toyota | RAV4 | 2.4L | L4 | Rear | Direct Fit; Requires Pipe #58574 to Complete Installation. OE is a Complete Welded Assembly.; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.; Direct fit converter may require resizing, cutting or bushing. |
| 2004 | Toyota | RAV4 | 2.4L | L4 | Rear | Direct Fit; (Use w/ Ex. Pipe 58574); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.; OE system was a welded assembly. It is recommended that all parts noted [1] should be replaced. |
| 2004 | Toyota | RAV4 | 2.4L | L4 | Rear | Direct Fit; Requires Pipe #58574 to Complete Installation. OE is a Complete Welded Assembly.; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.; Direct fit converter may require resizing, cutting or bushing. |
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