OE Quality
60-Day Returns

AP Exhaust 644040 Catalytic Converter - Center or Rear
Overview of AP Exhaust Direct Fit Converter 644040
The AP Exhaust Direct Fit Converter 644040 is designed specifically for Mazda CX-5 models, providing a reliable replacement catalytic converter that meets federal and EPA standards. Constructed from durable stainless steel, this catalytic converter ensures long-lasting performance and corrosion resistance.
- Stainless steel body material for enhanced durability
- Includes one clamp and one inlet gasket for secure sealing
- Equipped with inlet hardware and a 2 bolt welded inlet type
- Features one O2 sensor port for accurate emissions monitoring
- Outlet diameter measures 2.30 inches outside diameter
- Overall length of 27 inches for precise fitment
- Federal/EPA direct-fit catalytic converter compliant with emissions regulations
Direct Fit Converter Product Line Details
The Direct Fit Converter line by AP Exhaust focuses on providing catalytic converters that match OEM specifications for a direct replacement without modification. This product line is engineered to simplify installation and maintain vehicle emissions compliance. The 644040 model is part of this line, ensuring it fits the Mazda CX-5 exhaust system accurately and functions as intended.
Product Description and Features
This AP Exhaust catalytic converter 644040 is crafted from stainless steel to resist rust and corrosion, extending the service life of your vehicle’s exhaust system. The inlet features a 2 bolt welded design, facilitating a secure connection to the exhaust manifold. It includes one clamp and one inlet gasket to help achieve a tight seal, while the single O2 sensor port allows for proper sensor installation to monitor exhaust gases effectively. The outlet has a 2.30 inch outside diameter, matching the Mazda CX-5’s exhaust pipe dimensions. With an overall length of 27 inches, this converter is designed for a precise fit, ensuring optimal exhaust flow and emissions control.
Compatible Vehicles and Common Applications
- Replacement for faulty or damaged catalytic converters on Mazda CX-5
- Resolves issues related to failed emissions tests
- Addresses exhaust leaks caused by cracked or corroded converters
- Helps restore proper engine performance affected by clogged catalytic converters
- Maintains compliance with federal and EPA emissions standards
Installation Notes and Tips
Installation of the AP Exhaust 644040 catalytic converter requires basic mechanical skills and appropriate tools. The included clamp and inlet gasket should be used to ensure a secure and leak-free connection. The 2 bolt welded inlet type aligns with the factory exhaust manifold flange, simplifying the replacement process. Ensure the O2 sensor is properly installed in the designated port to maintain accurate emissions monitoring. It is recommended to inspect surrounding exhaust components during installation for any additional wear or damage.
Quality Assurance and Warranty
AP Exhaust manufactures the Direct Fit Converter line to meet federal and EPA standards, ensuring compliance and reliability. The stainless steel construction provides resistance to corrosion and wear. While specific warranty details are not provided here, AP Exhaust products typically come with manufacturer-backed quality assurance to support durability and performance.
| Brand | AP Exhaust |
| Part Number | 644040 |
| Position | Direct Fit Converter, Rear and Center |
| Body Material | Stainless steel |
| Clamp Qty | 1 |
| Inlet Gasket Qty | 1 |
| Inlet Hardware | Yes |
| Inlet Type A | 2 bolt welded |
| O2 Sensor Ports | 1 |
| Outlet Gasket Qty | None |
| Outlet Hardware | None |
| Outlet Type A | 2.30"od |
| Overall Length (IN) | 27 |
| Type | Federal / epa direct-fit |
This part fits 21 vehicles. Search below:
| Year | Make | Model | Drive Type | Liters | Cylinders | Position | Notes |
|---|---|---|---|---|---|---|---|
| 2023 | Mazda | CX-5 | AWD | 2.5L | L4 | Center | Federal and California Emissions; Direct Fit Converter |
| 2022 | Mazda | CX-5 | AWD | 2.5L | L4 | Center | Federal and California Emissions; Direct Fit Converter |
| 2021 | Mazda | CX-5 | AWD | 2.5L | L4 | Rear | Federal and California Emissions; Direct Fit Converter |
| 2020 | Mazda | CX-5 | AWD | 2.5L | L4 | Rear | Federal and California Emissions; Direct Fit Converter |
| 2019 | Mazda | CX-5 | AWD | 2.5L | L4 | Rear | Federal and California Emissions; Direct Fit Converter |
| 2018 | Mazda | CX-5 | AWD | 2.5L | L4 | Rear | Federal and California Emissions; Direct Fit Converter |
| 2017 | Mazda | CX-5 | AWD | 2.5L | L4 | N/A | Direct Fit; 78305 Resonator Pipe is required for Installation; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.; OE system was a welded assembly. It is recommended that all parts noted [1] should be replaced. |
| 2017 | Mazda | CX-5 | AWD | 2.5L | L4 | Rear | Direct Fit; OE is a Welded Assembly, 78305 Pipe Required to Complete Installation; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2016 | Mazda | CX-5 | AWD | 2.5L | L4 | N/A | Direct Fit; 78305 Resonator Pipe is required for Installation; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.; OE system was a welded assembly. It is recommended that all parts noted [1] should be replaced. |
| 2016 | Mazda | CX-5 | AWD | 2.0L | L4 | N/A | Direct Fit; 78305 Resonator Pipe is required for Installation; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.; OE system was a welded assembly. It is recommended that all parts noted [1] should be replaced. |
| 2016 | Mazda | CX-5 | AWD | 2.5L | L4 | Rear | Direct Fit; OE is a Welded Assembly, 78305 Pipe Required to Complete Installation; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2016 | Mazda | CX-5 | AWD | 2.0L | L4 | Rear | Direct Fit; OE is a Welded Assembly, 78305 Pipe Required to Complete Installation; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2015 | Mazda | CX-5 | AWD | 2.5L | L4 | N/A | Direct Fit; 78305 Resonator Pipe is required for Installation; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.; OE system was a welded assembly. It is recommended that all parts noted [1] should be replaced. |
| 2015 | Mazda | CX-5 | AWD | 2.0L | L4 | N/A | Direct Fit; 78305 Resonator Pipe is required for Installation; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.; OE system was a welded assembly. It is recommended that all parts noted [1] should be replaced. |
| 2015 | Mazda | CX-5 | AWD | 2.5L | L4 | Rear | Direct Fit; OE is a Welded Assembly, 78305 Pipe Required to Complete Installation; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2015 | Mazda | CX-5 | AWD | 2.0L | L4 | Rear | Direct Fit; OE is a Welded Assembly, 78305 Pipe Required to Complete Installation; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2014 | Mazda | CX-5 | AWD | 2.5L | L4 | N/A | Direct Fit; 78305 Resonator Pipe is required for Installation; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.; OE system was a welded assembly. It is recommended that all parts noted [1] should be replaced. |
| 2014 | Mazda | CX-5 | AWD | 2.0L | L4 | N/A | Direct Fit; 78305 Resonator Pipe is required for Installation; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.; OE system was a welded assembly. It is recommended that all parts noted [1] should be replaced. |
| 2014 | Mazda | CX-5 | AWD | 2.5L | L4 | Rear | Direct Fit; OE is a Welded Assembly, 78305 Pipe Required to Complete Installation; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2014 | Mazda | CX-5 | AWD | 2.0L | L4 | Rear | Direct Fit; OE is a Welded Assembly, 78305 Pipe Required to Complete Installation; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2013 | Mazda | CX-5 | AWD | 2.0L | L4 | N/A | Direct Fit; 78305 Resonator Pipe is required for Installation; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.; OE system was a welded assembly. It is recommended that all parts noted [1] should be replaced. |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.