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AP Exhaust 645255 Catalytic Converter - Right
AP Exhaust Catalytic Converter for Ford F-150 Models
The AP Exhaust catalytic converter part number 645255 is designed specifically for Ford F-150 and F-150 Heritage trucks. Engineered with durable stainless steel and a ceramic substrate, this federal EPA direct-fit converter ensures compliance with emissions standards while maintaining optimal exhaust flow.
- Constructed from corrosion-resistant stainless steel body
- Federal EPA direct-fit catalytic converter for Ford F-150 and F-150 Heritage
- Inlet features a 2 bolt loose flange with spherical flare and 2.50" ID pipe
- Outlet includes a 2.50" OD pipe with included hardware
- Equipped with one or two O2 sensor ports for accurate emissions monitoring
- Overall length of 47 inches for precise fitment
- Ceramic substrate for effective catalytic conversion
- No inlet or outlet gaskets required
Product Details and Specifications
The AP Exhaust 645255 catalytic converter is built with a stainless steel body to resist rust and corrosion, extending the service life of your exhaust system. It features a ceramic substrate that efficiently converts harmful exhaust gases into less harmful emissions, meeting federal EPA standards. The inlet side uses a 2 bolt loose flange with a spherical flare and a 2.50" inner diameter pipe, while the outlet side has a 2.50" outer diameter pipe and includes the necessary hardware for connection. This converter supports one or two O2 sensor ports, allowing for proper sensor installation and accurate engine management. With an overall length of 47 inches, it is designed for a direct-fit installation on Ford F-150 and F-150 Heritage models, ensuring compatibility without the need for modifications.
Compatible Vehicles and Applications
- Ford F-150 (various model years)
- Ford F-150 Heritage
- Replacement for worn or damaged catalytic converters
- Emissions system repairs to meet federal EPA requirements
- Restoring proper exhaust flow and reducing harmful emissions
Installation Notes and Tips
This catalytic converter does not require inlet or outlet gaskets, simplifying installation. The included outlet hardware facilitates secure attachment to the exhaust system. Ensure that the O2 sensors are properly installed in the designated ports to maintain accurate emissions readings. Due to the direct-fit design, no modifications to the exhaust piping are typically necessary. Professional installation is recommended to verify proper fitment and function.
Quality Assurance and Warranty
AP Exhaust catalytic converters are manufactured to meet federal EPA standards for emissions control. The stainless steel construction and ceramic substrate provide durability and reliable performance. While specific warranty details are not provided here, AP Exhaust products generally come with manufacturer-backed quality assurance. Verify warranty terms with the product documentation or supplier.
| Brand | AP Exhaust |
| Part Number | 645255 |
| Body Material | Stainless steel |
| Inlet Gasket | Not required |
| Inlet Hardware | None |
| Inlet Type A | 2 bolt loose flange w/ spherical flare |
| Inlet Type B | 2.50" id |
| O2 Sensor Ports | 1 |
| O2 Sensor Ports | 2 |
| Outlet Gasket | Not required |
| Outlet Hardware | Yes |
| Outlet Type A | 2.50" od pipe |
| Overall Length (IN) | 47 |
| Substrate Material | Ceramic |
| Type | Federal / epa direct-fit |
This part fits 33 vehicles. Search below:
| Year | Make | Model | Drive Type | Liters | Cylinders | Wheel Base | Position | Notes |
|---|---|---|---|---|---|---|---|---|
| 2004 | Ford | F-150 Heritage | RWD | 4.2L | V6 | 120.2" | Right | Direct Fit; (2WD); Direct fit converter may require resizing, cutting or bushing.; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.; (Old Body Style) |
| 2004 | Ford | F-150 Heritage | RWD | 4.2L | V6 | 138.5" | Right | Direct Fit; (2WD); Direct fit converter may require resizing, cutting or bushing.; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.; (Old Body Style) |
| 2004 | Ford | F-150 Heritage | RWD | 4.2L | V6 | 119.9" | Right | Direct Fit; (2WD); Direct fit converter may require resizing, cutting or bushing.; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.; (Old Body Style) |
| 2004 | Ford | F-150 Heritage | RWD | 4.2L | V6 | 138.8" | Right | Direct Fit; (2WD); Direct fit converter may require resizing, cutting or bushing.; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.; (Old Body Style) |
| 2004 | Ford | F-150 Heritage | RWD | 4.2L | V6 | Right | Direct Fit; (Heritage); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. | |
| 2003 | Ford | F-150 | RWD | 4.2L | V6 | 139.0" | Right | Direct Fit; (2WD); Direct fit converter may require resizing, cutting or bushing.; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2003 | Ford | F-150 | RWD | 4.2L | V6 | 157.0" | Right | Direct Fit; (2WD); Direct fit converter may require resizing, cutting or bushing.; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2003 | Ford | F-150 | RWD | 4.2L | V6 | 120.0" | Right | Direct Fit; (2WD); Direct fit converter may require resizing, cutting or bushing.; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2003 | Ford | F-150 | RWD | 4.2L | V6 | Right | Direct Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. | |
| 2002 | Ford | F-150 | RWD | 4.2L | V6 | 120.0" | Right | Direct Fit; (2WD); Direct fit converter may require resizing, cutting or bushing.; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2002 | Ford | F-150 | RWD | 4.2L | V6 | 139.0" | Right | Direct Fit; (2WD); Direct fit converter may require resizing, cutting or bushing.; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2002 | Ford | F-150 | RWD | 4.2L | V6 | 157.0" | Right | Direct Fit; (2WD); Direct fit converter may require resizing, cutting or bushing.; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2002 | Ford | F-150 | RWD | 4.2L | V6 | Right | Direct Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. | |
| 2001 | Ford | F-150 | RWD | 4.2L | V6 | 120.0" | Right | Direct Fit; (2WD); Direct fit converter may require resizing, cutting or bushing.; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2001 | Ford | F-150 | RWD | 4.2L | V6 | 139.0" | Right | Direct Fit; (2WD); Direct fit converter may require resizing, cutting or bushing.; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2001 | Ford | F-150 | RWD | 4.2L | V6 | 157.0" | Right | Direct Fit; (2WD); Direct fit converter may require resizing, cutting or bushing.; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2001 | Ford | F-150 | RWD | 4.2L | V6 | Right | Direct Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. | |
| 2000 | Ford | F-150 | RWD | 4.2L | V6 | 120.0" | Right | Direct Fit; (2WD); Direct fit converter may require resizing, cutting or bushing.; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2000 | Ford | F-150 | RWD | 4.2L | V6 | 157.0" | Right | Direct Fit; (2WD); Direct fit converter may require resizing, cutting or bushing.; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2000 | Ford | F-150 | RWD | 4.2L | V6 | 139.0" | Right | Direct Fit; (2WD); Direct fit converter may require resizing, cutting or bushing.; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2000 | Ford | F-150 | RWD | 4.2L | V6 | Right | Direct Fit; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. | |
| 1999 | Ford | F-150 | RWD | 4.2L | V6 | 139.0" | Right | Direct Fit; (2WD); Direct fit converter may require resizing, cutting or bushing.; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 1999 | Ford | F-150 | RWD | 4.2L | V6 | 120.0" | Right | Direct Fit; (2WD); Direct fit converter may require resizing, cutting or bushing.; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 1999 | Ford | F-150 | RWD | 4.2L | V6 | 157.0" | Right | Direct Fit; (2WD); Direct fit converter may require resizing, cutting or bushing.; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 1999 | Ford | F-150 | RWD | 4.2L | V6 | Right | Direct Fit; With 2 Converters; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. | |
| 1998 | Ford | F-150 | RWD | 4.2L | V6 | 157.0" | Right | Direct Fit; (2WD); Direct fit converter may require resizing, cutting or bushing.; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 1998 | Ford | F-150 | RWD | 4.2L | V6 | 139.0" | Right | Direct Fit; (2WD); Direct fit converter may require resizing, cutting or bushing.; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 1998 | Ford | F-150 | RWD | 4.2L | V6 | 120.0" | Right | Direct Fit; (2WD); Direct fit converter may require resizing, cutting or bushing.; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 1998 | Ford | F-150 | RWD | 4.2L | V6 | Right | Direct Fit; With 2 Converters; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. | |
| 1997 | Ford | F-150 | RWD | 4.2L | V6 | 139.0" | Right | Direct Fit; [C1]; Direct fit converter may require resizing, cutting or bushing.; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 1997 | Ford | F-150 | RWD | 4.2L | V6 | 157.0" | Right | Direct Fit; [C1]; Direct fit converter may require resizing, cutting or bushing.; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 1997 | Ford | F-150 | RWD | 4.2L | V6 | 120.0" | Right | Direct Fit; [C1]; Direct fit converter may require resizing, cutting or bushing.; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 1997 | Ford | F-150 | RWD | 4.2L | V6 | Right | Direct Fit; With 2 Converters; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.