HomeExhaust > Catalytic ConverterAP Exhaust 645415 Catalytic Converter - Right
Part #: 645415

AP Exhaust 645415 Catalytic Converter - Right

Right
⚙️ 21 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Ford, F-150
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AP Exhaust Catalytic Converter for Ford F-150

The AP Exhaust 645415 catalytic converter is designed specifically for Ford F-150 models, providing a direct-fit solution that meets Federal and EPA standards. Constructed with durable stainless steel and a ceramic substrate, this converter ensures reliable performance and emissions control.

  • Body material: stainless steel for corrosion resistance
  • Federal / EPA direct-fit catalytic converter
  • Inlet type: 2 bolt loose flange with spherical flare
  • Outlet pipe diameter: 2.50 inches
  • Two O2 sensor ports for accurate emissions monitoring
  • Overall length: 47 inches
  • Inlet and outlet gaskets not required
  • Includes outlet hardware for secure installation

Durable Construction and Precise Fitment

This AP Exhaust catalytic converter (part number 645415) features a stainless steel body that resists rust and corrosion, extending the life of the exhaust component. The ceramic substrate inside effectively reduces harmful emissions while maintaining optimal exhaust flow. Designed as a Federal/EPA direct-fit part, it matches the original equipment specifications for the Ford F-150, ensuring straightforward installation without the need for inlet gaskets or additional hardware at the inlet.

Compatible Applications and Performance Benefits

This catalytic converter is compatible with Ford F-150 trucks, providing a reliable replacement for worn or damaged converters. It helps address common exhaust system issues such as:

  • Excessive emissions leading to failed inspections
  • Reduced engine performance due to clogged or damaged converters
  • Check engine light triggered by faulty O2 sensor readings
  • Unusual exhaust odors or increased noise levels
  • Compliance with Federal and EPA emissions regulations

Installation Notes and Tips

Installation of the AP Exhaust 645415 catalytic converter is simplified by its direct-fit design. The 2 bolt loose flange with spherical flare inlet and 2.50-inch outlet pipe diameter align with factory exhaust components. No inlet gasket is required, but outlet hardware is included to secure the connection. Ensure proper torque specifications are followed to prevent leaks and maintain sensor accuracy through the two O2 sensor ports.

Quality Assurance and Warranty

AP Exhaust catalytic converters are manufactured to meet Federal and EPA standards for emissions control. The stainless steel construction and ceramic substrate provide durability and consistent performance. While specific warranty details are not provided, AP Exhaust products typically adhere to industry quality standards to support long-term use in Ford F-150 vehicles.

BrandAP Exhaust
Part Number645415
Body MaterialStainless steel
Inlet GasketNot required
Inlet HardwareNone
Inlet Type A2 bolt loose flange w/ spherical flare
Inlet Type B2.63" od
O2 Sensor Ports2
Outlet GasketNot required
Outlet HardwareYes
Outlet Type A2.50" od pipe
Overall Length (IN)47
Substrate MaterialCeramic
TypeFederal / epa direct-fit

This part fits 21 vehicles. Search below:

YearMakeModelSubmodelDrive TypeLitersCylindersWheel BasePositionNotes
2002FordF-150XLRWD5.4LV8139.0"RightDirect Fit; (01-02 5.4L); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2002FordF-150XLTRWD5.4LV8157.0"RightDirect Fit; (01-02 5.4L); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2002FordF-150King RanchRWD5.4LV8139.0"RightDirect Fit; (01-02 5.4L); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2002FordF-150LariatRWD5.4LV8139.0"RightDirect Fit; (01-02 5.4L); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2002FordF-150XLRWD5.4LV8120.0"RightDirect Fit; (01-02 5.4L); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2002FordF-150XLRWD5.4LV8157.0"RightDirect Fit; (01-02 5.4L); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2002FordF-150XLTRWD5.4LV8120.0"RightDirect Fit; (01-02 5.4L); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2002FordF-150LariatRWD5.4LV8157.0"RightDirect Fit; (01-02 5.4L); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2002FordF-150XLTRWD5.4LV8139.0"RightDirect Fit; (01-02 5.4L); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2002FordF-150RWD5.4LV8RightDirect Fit; Complete Assembly; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2001FordF-150King RanchRWD5.4LV8139.0"RightDirect Fit; (01-02 5.4L); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2001FordF-150XLRWD5.4LV8157.0"RightDirect Fit; (01-02 5.4L); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2001FordF-150XLTRWD5.4LV8120.0"RightDirect Fit; (01-02 5.4L); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2001FordF-150XLTRWD5.4LV8139.0"RightDirect Fit; (01-02 5.4L); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2001FordF-150XLRWD5.4LV8139.0"RightDirect Fit; (01-02 5.4L); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2001FordF-150XLRWD5.4LV8120.0"RightDirect Fit; (01-02 5.4L); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2001FordF-150LariatRWD5.4LV8157.0"RightDirect Fit; (01-02 5.4L); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2001FordF-150LariatRWD5.4LV8139.0"RightDirect Fit; (01-02 5.4L); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2001FordF-150LariatRWD5.4LV8120.0"RightDirect Fit; (01-02 5.4L); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2001FordF-150XLTRWD5.4LV8157.0"RightDirect Fit; (01-02 5.4L); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.
2001FordF-150RWD5.4LV8RightDirect Fit; Complete Assembly; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details.

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.