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AP Exhaust 645416 Catalytic Converter - Left
| Brand | AP Exhaust 645416 |
|---|---|
| Position | Left |
| Body Material | Stainless steel |
| Inlet Gasket | Not required |
| Inlet Hardware | None |
| Inlet Type A | 2 bolt loose flange w/ spherical flare |
| O2 Sensor Ports | 2 |
| Outlet Gasket | Not required |
| Outlet Hardware | Yes |
| Outlet Type A | 2.50" od pipe |
| Overall Length (IN) | 34.25 |
| Substrate Material | Ceramic |
| Type | Federal / epa direct-fit |
| Fits | Ford · 21 vehicles |
Federal / EPA direct-fit. Built to exact OE dimensions for straightforward installation.
Stainless steel body. Helps resist corrosion for long service life.
Ceramic substrate. Proprietary chemistry promotes efficient converter performance.
AP Exhaust 645416 Catalytic Converter
AP Exhaust 645416 is a Federal / EPA direct-fit catalytic converter built for exact OE dimensions and fitment. It uses a ceramic substrate and stainless steel body construction to support efficient exhaust flow and emissions control on select Ford F-150 applications.
Key Features
- Federal / EPA direct-fit catalytic converter
- Ceramic substrate material for efficient converter performance
- Stainless steel body construction
- 2-bolt loose flange inlet with spherical flare
- 2.50" OD pipe outlet
- 2 O2 sensor ports
- Overall length: 34.25 in.
- Outlet hardware included; inlet gasket not required
Application Details
This AP Exhaust catalytic converter is engineered for 2001-2002 Ford F-150, left side, including 5.4L applications noted for direct fit. It also covers complete assembly listings for 2001-2002 Ford F-150, left side, with Federal and California emissions notes as listed in the fitment data. AP Exhaust 645416 is built to OE dimensions for straightforward replacement on the specified Ford F-150 configurations.
AP Emissions Technologies uses proprietary substrate chemistry and advanced manufacturing methods to produce converters with efficient loading and consistent fitment. Automated workstations, spinner welding equipment, and high-speed production lines help maintain dimensional accuracy across the AP Exhaust 645416 platform.
What It Helps Address
- Failed or restricted catalytic converter on a 2001-2002 Ford F-150, left side
- Emissions-related trouble codes tied to converter efficiency
- Exhaust flow loss caused by a damaged or deteriorated substrate
- Fitment issues from a converter that does not match OE dimensions
- Replacement needs for Federal / EPA direct-fit applications
Installation Notes
Verify the vehicle’s emissions certification, engine configuration, and left-side application before installation. This part uses a 2-bolt loose flange inlet with spherical flare, a 2.50" OD pipe outlet, and does not require an inlet gasket. Outlet hardware is listed as included, while inlet hardware is not provided. Confirm O2 sensor port locations and exhaust alignment against the original unit before final tightening.
Quality Assurance
AP Exhaust builds this converter to exact OE dimensions using controlled manufacturing processes for consistent fitment and emissions performance. This part cross-references Monroe Shocks & Struts (e.g., 172286, 182286) for the same application.
| Year | Make | Model | Submodel | Drive Type | Liters | Cylinders | Wheel Base | Position | Notes |
|---|---|---|---|---|---|---|---|---|---|
| 2002 | Ford | F-150 | XL | RWD | 5.4L | V8 | 157.0" | Left | Direct Fit; (01-02 5.4L); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2002 | Ford | F-150 | XLT | RWD | 5.4L | V8 | 157.0" | Left | Direct Fit; (01-02 5.4L); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2002 | Ford | F-150 | XLT | RWD | 5.4L | V8 | 120.0" | Left | Direct Fit; (01-02 5.4L); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2002 | Ford | F-150 | XL | RWD | 5.4L | V8 | 139.0" | Left | Direct Fit; (01-02 5.4L); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2002 | Ford | F-150 | XL | RWD | 5.4L | V8 | 120.0" | Left | Direct Fit; (01-02 5.4L); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2002 | Ford | F-150 | Lariat | RWD | 5.4L | V8 | 157.0" | Left | Direct Fit; (01-02 5.4L); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2002 | Ford | F-150 | King Ranch | RWD | 5.4L | V8 | 139.0" | Left | Direct Fit; (01-02 5.4L); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2002 | Ford | F-150 | XLT | RWD | 5.4L | V8 | 139.0" | Left | Direct Fit; (01-02 5.4L); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2002 | Ford | F-150 | Lariat | RWD | 5.4L | V8 | 139.0" | Left | Direct Fit; (01-02 5.4L); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2002 | Ford | F-150 | — | RWD | 5.4L | V8 | — | Left | Direct Fit; Complete Assembly; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2001 | Ford | F-150 | Lariat | RWD | 5.4L | V8 | 120.0" | Left | Direct Fit; (01-02 5.4L); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2001 | Ford | F-150 | XLT | RWD | 5.4L | V8 | 139.0" | Left | Direct Fit; (01-02 5.4L); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2001 | Ford | F-150 | XLT | RWD | 5.4L | V8 | 120.0" | Left | Direct Fit; (01-02 5.4L); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2001 | Ford | F-150 | XL | RWD | 5.4L | V8 | 157.0" | Left | Direct Fit; (01-02 5.4L); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2001 | Ford | F-150 | XL | RWD | 5.4L | V8 | 139.0" | Left | Direct Fit; (01-02 5.4L); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2001 | Ford | F-150 | XL | RWD | 5.4L | V8 | 120.0" | Left | Direct Fit; (01-02 5.4L); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2001 | Ford | F-150 | Lariat | RWD | 5.4L | V8 | 157.0" | Left | Direct Fit; (01-02 5.4L); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2001 | Ford | F-150 | Lariat | RWD | 5.4L | V8 | 139.0" | Left | Direct Fit; (01-02 5.4L); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2001 | Ford | F-150 | King Ranch | RWD | 5.4L | V8 | 139.0" | Left | Direct Fit; (01-02 5.4L); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2001 | Ford | F-150 | XLT | RWD | 5.4L | V8 | 157.0" | Left | Direct Fit; (01-02 5.4L); Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
| 2001 | Ford | F-150 | — | RWD | 5.4L | V8 | — | Left | Direct Fit; Complete Assembly; Federal and California Emissions. Not For Sale or Use on vehicles licensed in the state of CA, CO, ME & NY. Restrictions may apply in other states. Check with your state authority for details. |
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