AP Exhaust 649005 Diesel Particulate Filter (DPF)

AP Exhaust 649005 Diesel Particulate Filter

AP Exhaust 649005 is a Federal / EPA direct-fit diesel particulate filter built for specific Dodge Sprinter 2500 and Dodge Sprinter 3500 applications. It is engineered with a stainless steel body, ceramic substrate, and OE-style dimensions to support proper exhaust flow and emissions system performance.

Key Features

• Federal / EPA direct-fit DPF for exact-fit replacement
• Stainless steel body for added corrosion resistance
• Ceramic substrate material
• 2.75" flared pipe inlet and 2.25" pipe outlet
• O2 sensor ports included in the design
• Overall length: 28 inches
• Built to OE dimensions for 2007-2009 Dodge Sprinter 2500 and Dodge Sprinter 3500

Detailed Description

This AP Exhaust diesel particulate filter is designed for 2007-2009 Dodge Sprinter 2500 and 2007-2009 Dodge Sprinter 3500 models with Federal and California emissions configurations noted in the fitment data. Part number 649005 uses a ceramic substrate inside a stainless steel canister to help maintain durability while matching the original exhaust layout. The direct-fit design supports a straightforward replacement for the OE-style DPF assembly on Sprinter diesel applications.

AP Exhaust uses advanced manufacturing methods to keep dimensions consistent and fitment accurate. For buyers searching for a Dodge Sprinter 2500 DPF replacement, Dodge Sprinter 3500 diesel particulate filter, or AP Exhaust 649005 direct-fit emissions part, this unit is built around the listed OE-style configuration and sensor-port layout.

What It Helps Address

• Clogged or restricted diesel particulate filter flow
• Failed emissions inspection related to DPF condition
• Exhaust leaks at worn OE-style flange or pipe connections
• Corrosion damage to the original filter housing
• Check engine lights tied to DPF efficiency or sensor-related faults

Installation Notes

Verify the inlet and outlet pipe sizes, O2 sensor port layout, and overall length before installation. This part uses a 2.75" flared pipe inlet and a 2.25" pipe outlet, with no inlet or outlet gaskets or hardware listed in the product data. Confirm vehicle emissions requirements before purchase, since the fitment notes include restrictions for certain states.

Fits 2007-2009 Dodge Sprinter 2500, N/A. Fits 2007-2009 Dodge Sprinter 3500, N/A. Part number 649005 should be matched to the OE references listed in the fitment notes for proper application.

Quality Assurance

AP Exhaust builds this DPF to OE dimensions using automated manufacturing processes and stainless steel construction for consistent fitment and durability. The ceramic substrate and precision-crafted flanges are selected to support reliable sealing and long-term service in diesel exhaust applications.