BBB Industries 101-0117 Rack and Pinion Assembly

Overview of BBB Industries Reman Rack and Pinion 101-0117

The BBB Industries Reman Rack and Pinion Assembly 101-0117 is designed specifically for Ford Explorer and Mercury Mountaineer models. This remanufactured hydraulic rack and pinion unit includes essential components to restore precise steering control and vehicle handling.

• Remanufactured hydraulic rack and pinion assembly
• Includes bushings and inner tie rods for complete installation
• Input shaft diameter: 0.75 inches; length: 1.875 inches
• Rack length of 45 inches with 3.25 turns lock to lock
• Pressure and return port thread size: M16x1.50
• Two mounting holes for secure fitment
• Compatible with Ford Explorer and Mercury Mountaineer

Details on the Reman Rack and Pinion Product Line

The Reman Rack and Pinion line from BBB Industries focuses on providing remanufactured steering gear assemblies that meet OEM specifications. These units are rebuilt to restore original performance and reliability, offering a cost-effective alternative to new parts. The 101-0117 model maintains strict quality standards, ensuring compatibility and durability for Ford and Mercury SUVs.

Technical Description and Features

This remanufactured rack and pinion assembly features a hydraulic design, suitable for vehicles equipped with hydraulic power steering systems. The inclusion of bushings and inner tie rods simplifies installation and helps maintain proper steering geometry. With an input shaft diameter of 0.75 inches and length of 1.875 inches, this unit fits precisely within the steering column interface. The rack length measures 45 inches, providing the correct stroke for smooth steering response. Thread sizes for pressure and return ports are standardized at M16x1.50, ensuring compatibility with existing hydraulic lines. The assembly includes two mounting holes for secure attachment to the vehicle chassis. The 3.25 turns lock to lock specification defines the steering ratio, balancing responsiveness and control.

Common Applications and Problem Resolution

• Restores steering precision in Ford Explorer and Mercury Mountaineer
• Replaces worn or leaking hydraulic rack and pinion assemblies
• Eliminates excessive play or steering wheel vibration
• Addresses difficulty in steering or uneven tire wear
• Resolves hydraulic fluid leaks from pressure or return ports

Installation Notes and Tips

When installing the BBB Industries 101-0117 rack and pinion assembly, ensure all hydraulic connections use the specified M16x1.50 thread fittings to prevent leaks. Verify that the input shaft dimensions match the vehicle’s steering column for proper engagement. Since inner tie rods and bushings are included, inspect outer tie rods separately for wear and replace if necessary. Proper torque on the two mounting bolts is critical to avoid misalignment. After installation, bleeding the hydraulic system is recommended to remove air and restore steering responsiveness.

Quality Assurance and Warranty

BBB Industries remanufactured rack and pinion assemblies undergo rigorous testing to meet OEM standards. Each unit is inspected for leaks, wear, and performance before shipment. The 101-0117 part number is backed by BBB Industries’ warranty coverage, providing assurance of quality and reliability for Ford Explorer and Mercury Mountaineer applications.