BBB Industries 101-0204 Rack and Pinion Assembly

Reliable Steering Solution for Ford and Mercury Models

The BBB Industries Reman Rack and Pinion Assembly 101-0204 offers a remanufactured hydraulic steering component designed specifically for Ford Five Hundred, Mercury Montego, and Freestyle vehicles. Engineered to meet OEM specifications, this rack and pinion assembly ensures precise steering control and durability.

Key Features of BBB Industries Reman Rack and Pinion 101-0204

• Remanufactured hydraulic rack and pinion assembly
• Compatible with Ford Five Hundred, Mercury Montego, and Freestyle
• Includes inner tie rods for streamlined installation
• Input shaft diameter: 0.75 inches (19.05 mm), length: 1.375 inches (34.925 mm)
• Rack length of 54.25 inches (1377.95 mm) with 2 mounting holes spaced 18.5 inches (469.9 mm) apart
• Pressure port thread size: 11mm; return port thread size: 9.5mm
• Turns lock to lock: 2.813 for responsive steering feedback

About the Reman Rack and Pinion Product Line

The Reman Rack and Pinion line by BBB Industries focuses on providing remanufactured steering components that meet strict quality standards. This product line is designed to restore steering performance by reconditioning core parts to OEM specifications, offering a cost-effective alternative to new assemblies without compromising reliability. The 101-0204 model exemplifies this approach with its hydraulic design and inclusion of inner tie rods to facilitate installation.

Detailed Product Description

This rack and pinion assembly is a hydraulic type, suitable for vehicles requiring hydraulic steering systems. The assembly includes inner tie rods but does not include bushings or outer tie rods, allowing for selective replacement based on vehicle needs. The input shaft measures 0.75 inches in diameter and 1.375 inches in length, ensuring compatibility with the steering column interface. The rack length of 54.25 inches and mounting hole spacing of 18.5 inches provide a secure fit within the steering system. Thread sizes for pressure and return ports are 11mm and 9.5mm respectively, matching OEM hydraulic line connections.

Common Applications and Issues Addressed

• Restores precise steering control in Ford Five Hundred, Mercury Montego, and Freestyle
• Replaces worn or leaking hydraulic rack and pinion assemblies
• Eliminates excessive play or steering wheel vibration
• Addresses steering fluid leaks from pressure or return ports
• Improves steering response and handling stability

Installation Notes and Tips

• Verify compatibility with vehicle make and model before installation
• Inspect and replace outer tie rods and bushings as needed, since they are not included
• Ensure hydraulic lines match the 11mm pressure and 9.5mm return port thread sizes
• Follow manufacturer torque specifications for mounting bolts and input shaft connections
• Bleed the hydraulic steering system thoroughly after installation to remove air

Quality Assurance and Warranty

BBB Industries remanufactured rack and pinion assemblies undergo rigorous testing to meet OEM standards for performance and durability. The 101-0204 part number is backed by BBB Industries' quality assurance processes, ensuring reliable operation in compatible Ford and Mercury vehicles. Warranty coverage details should be confirmed with the distributor or installer.