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BBB Industries 103-0138 Rack and Pinion Assembly
Overview of BBB Industries Reman Rack and Pinion 103-0138
The BBB Industries Reman Rack and Pinion Assembly 103-0138 is designed for precise steering control in Chevrolet Cavalier and Pontiac Sunfire models. This remanufactured hydraulic rack and pinion unit includes essential components to restore steering performance effectively.
- Remanufactured hydraulic rack and pinion assembly
- Includes bushings and inner tie rods for complete installation
- Distance between mounting holes: 12.38 inches (314.452 mm)
- Input shaft diameter: 0.625 inches (15.875 mm), length: 1.125 inches (28.575 mm)
- Rack length: 45.5 inches (1155.7 mm)
- Pressure and return port thread size: M16x1.50
- Turns lock to lock: 2.625
- Two mounting holes for secure fitment
Details on the Reman Rack and Pinion Product Line
The Reman Rack and Pinion line by BBB Industries focuses on providing remanufactured steering gear assemblies that meet OEM specifications. This product line ensures that each rack and pinion assembly is rebuilt with precision, including replacement of wear components such as bushings and inner tie rods. The 103-0138 part number is part of this line, offering a reliable hydraulic steering solution for compatible Chevrolet and Pontiac vehicles.
Product Description and Specifications
This remanufactured rack and pinion assembly is engineered for hydraulic steering systems, featuring a rack length of 45.5 inches and a mounting hole distance of 12.38 inches. The input shaft measures 0.625 inches in diameter and 1.125 inches in length, designed to match the steering column interface on Chevrolet Cavalier and Pontiac Sunfire models. Included bushings and inner tie rods facilitate a more straightforward installation process, although outer tie rods are not included. The assembly uses M16x1.50 thread sizes for both pressure and return ports, ensuring compatibility with the vehicle’s hydraulic lines. The steering ratio is set with 2.625 turns lock to lock, providing responsive steering feel.
Compatible Vehicles and Common Applications
- Chevrolet Cavalier hydraulic steering rack replacement
- Pontiac Sunfire steering gear assembly upgrade
- Repair of worn or leaking rack and pinion units
- Resolution of steering play or looseness issues
- Fixing hydraulic steering fluid leaks or pressure loss
Installation Notes and Tips
When installing the BBB Industries 103-0138 rack and pinion assembly, ensure the mounting holes align precisely with the vehicle’s frame using the 12.38-inch spacing. Verify that the input shaft diameter and length match the steering column to avoid fitment issues. Since outer tie rods are not included, inspect existing tie rods for wear and replace if necessary. Bleed the hydraulic steering system thoroughly after installation to remove air and restore proper steering function.
Quality Assurance and Warranty
BBB Industries remanufactured rack and pinion assemblies undergo rigorous testing to meet OEM standards. The 103-0138 part number is backed by quality control processes that include inspection of bushings, tie rods, and hydraulic ports. Warranty coverage details should be confirmed at the point of purchase, as BBB Industries typically offers limited warranties on remanufactured steering components to ensure reliability and customer confidence.
| Brand | BBB Industries |
|---|---|
| Part Number | 103-0138 |
| Position | Reman Rack and Pinion |
| Bushings Included | Yes |
| Distance Between Mounting Holes (In) | 12.38 |
| Distance Between Mounting Holes (mm) | 314.452 |
| Hydraulic or Electric | Hydraulic |
| Inner Tie Rods Included | Yes |
| Input Shaft Diameter (In) | 0.625 |
| Input Shaft Diameter (mm) | 15.875 |
| Input Shaft Length (In) | 1.125 |
| Input Shaft Length (mm) | 28.575 |
| New or Remanufactured | Remanufactured |
| Number of Mounting Holes | 2 |
| Outer Tie Rods Included | No |
| Pressure Port Thread Size | M16X1.50 |
| Rack Length (In) | 45.5 |
| Rack Length (mm) | 1155.7 |
| Return Port Thread Size | M16X1.50 |
| Turns Lock To Lock | 2.625 |
This part fits 22 vehicles. Search below:
| Year | Make | Model | Position | Notes |
|---|---|---|---|---|
| 2005 | Chevrolet | Cavalier | N/A | Compatible with vehicles equipped with power steering.; Reman Rack and Pinion |
| 2005 | Pontiac | Sunfire | N/A | Compatible with vehicles equipped with power steering.; Reman Rack and Pinion |
| 2004 | Chevrolet | Cavalier | N/A | Compatible with vehicles equipped with power steering.; Reman Rack and Pinion |
| 2004 | Pontiac | Sunfire | N/A | Compatible with vehicles equipped with power steering.; Reman Rack and Pinion |
| 2003 | Chevrolet | Cavalier | N/A | Compatible with vehicles equipped with power steering.; Reman Rack and Pinion |
| 2003 | Pontiac | Sunfire | N/A | Compatible with vehicles equipped with power steering.; Reman Rack and Pinion |
| 2002 | Chevrolet | Cavalier | N/A | Compatible with vehicles equipped with power steering.; Reman Rack and Pinion |
| 2002 | Pontiac | Sunfire | N/A | Compatible with vehicles equipped with power steering.; Reman Rack and Pinion |
| 2001 | Chevrolet | Cavalier | N/A | Compatible with vehicles equipped with power steering.; Reman Rack and Pinion |
| 2001 | Pontiac | Sunfire | N/A | Compatible with vehicles equipped with power steering.; Reman Rack and Pinion |
| 2000 | Chevrolet | Cavalier | N/A | Compatible with vehicles equipped with power steering.; Reman Rack and Pinion |
| 2000 | Pontiac | Sunfire | N/A | Compatible with vehicles equipped with power steering.; Reman Rack and Pinion |
| 1999 | Chevrolet | Cavalier | N/A | Compatible with vehicles equipped with power steering.; Reman Rack and Pinion |
| 1999 | Pontiac | Sunfire | N/A | Compatible with vehicles equipped with power steering.; Reman Rack and Pinion |
| 1998 | Chevrolet | Cavalier | N/A | Compatible with vehicles equipped with power steering.; Reman Rack and Pinion |
| 1998 | Pontiac | Sunfire | N/A | Compatible with vehicles equipped with power steering.; Reman Rack and Pinion |
| 1997 | Chevrolet | Cavalier | N/A | Compatible with vehicles equipped with power steering.; Reman Rack and Pinion |
| 1997 | Pontiac | Sunfire | N/A | Compatible with vehicles equipped with power steering.; Reman Rack and Pinion |
| 1996 | Chevrolet | Cavalier | N/A | Compatible with vehicles equipped with power steering.; Reman Rack and Pinion |
| 1996 | Pontiac | Sunfire | N/A | Compatible with vehicles equipped with power steering.; Reman Rack and Pinion |
| 1995 | Chevrolet | Cavalier | N/A | Compatible with vehicles equipped with power steering.; Reman Rack and Pinion |
| 1995 | Pontiac | Sunfire | N/A | Compatible with vehicles equipped with power steering.; Reman Rack and Pinion |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.