HomeSteering > Steering, Gear and Related ComponentsBBB Industries 103-0138 Rack and Pinion Assembly
Part #: 103-0138

BBB Industries 103-0138 Rack and Pinion Assembly

Reman Rack and Pinion
22 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
Reman Rack and Pinion
Fitment: Chevrolet and Pontiac, Cavalier and Sunfire
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Overview of BBB Industries Reman Rack and Pinion 103-0138

The BBB Industries Reman Rack and Pinion Assembly 103-0138 is designed for precise steering control in Chevrolet Cavalier and Pontiac Sunfire models. This remanufactured hydraulic rack and pinion unit includes essential components to restore steering performance effectively.

  • Remanufactured hydraulic rack and pinion assembly
  • Includes bushings and inner tie rods for complete installation
  • Distance between mounting holes: 12.38 inches (314.452 mm)
  • Input shaft diameter: 0.625 inches (15.875 mm), length: 1.125 inches (28.575 mm)
  • Rack length: 45.5 inches (1155.7 mm)
  • Pressure and return port thread size: M16x1.50
  • Turns lock to lock: 2.625
  • Two mounting holes for secure fitment

Details on the Reman Rack and Pinion Product Line

The Reman Rack and Pinion line by BBB Industries focuses on providing remanufactured steering gear assemblies that meet OEM specifications. This product line ensures that each rack and pinion assembly is rebuilt with precision, including replacement of wear components such as bushings and inner tie rods. The 103-0138 part number is part of this line, offering a reliable hydraulic steering solution for compatible Chevrolet and Pontiac vehicles.

Product Description and Specifications

This remanufactured rack and pinion assembly is engineered for hydraulic steering systems, featuring a rack length of 45.5 inches and a mounting hole distance of 12.38 inches. The input shaft measures 0.625 inches in diameter and 1.125 inches in length, designed to match the steering column interface on Chevrolet Cavalier and Pontiac Sunfire models. Included bushings and inner tie rods facilitate a more straightforward installation process, although outer tie rods are not included. The assembly uses M16x1.50 thread sizes for both pressure and return ports, ensuring compatibility with the vehicle’s hydraulic lines. The steering ratio is set with 2.625 turns lock to lock, providing responsive steering feel.

Compatible Vehicles and Common Applications

  • Chevrolet Cavalier hydraulic steering rack replacement
  • Pontiac Sunfire steering gear assembly upgrade
  • Repair of worn or leaking rack and pinion units
  • Resolution of steering play or looseness issues
  • Fixing hydraulic steering fluid leaks or pressure loss

Installation Notes and Tips

When installing the BBB Industries 103-0138 rack and pinion assembly, ensure the mounting holes align precisely with the vehicle’s frame using the 12.38-inch spacing. Verify that the input shaft diameter and length match the steering column to avoid fitment issues. Since outer tie rods are not included, inspect existing tie rods for wear and replace if necessary. Bleed the hydraulic steering system thoroughly after installation to remove air and restore proper steering function.

Quality Assurance and Warranty

BBB Industries remanufactured rack and pinion assemblies undergo rigorous testing to meet OEM standards. The 103-0138 part number is backed by quality control processes that include inspection of bushings, tie rods, and hydraulic ports. Warranty coverage details should be confirmed at the point of purchase, as BBB Industries typically offers limited warranties on remanufactured steering components to ensure reliability and customer confidence.

BrandBBB Industries
Part Number103-0138
PositionReman Rack and Pinion
Bushings IncludedYes
Distance Between Mounting Holes (In)12.38
Distance Between Mounting Holes (mm)314.452
Hydraulic or ElectricHydraulic
Inner Tie Rods IncludedYes
Input Shaft Diameter (In)0.625
Input Shaft Diameter (mm)15.875
Input Shaft Length (In)1.125
Input Shaft Length (mm)28.575
New or RemanufacturedRemanufactured
Number of Mounting Holes2
Outer Tie Rods IncludedNo
Pressure Port Thread SizeM16X1.50
Rack Length (In)45.5
Rack Length (mm)1155.7
Return Port Thread SizeM16X1.50
Turns Lock To Lock2.625

This part fits 22 vehicles. Search below:

YearMakeModelPositionNotes
2005ChevroletCavalierN/ACompatible with vehicles equipped with power steering.; Reman Rack and Pinion
2005PontiacSunfireN/ACompatible with vehicles equipped with power steering.; Reman Rack and Pinion
2004ChevroletCavalierN/ACompatible with vehicles equipped with power steering.; Reman Rack and Pinion
2004PontiacSunfireN/ACompatible with vehicles equipped with power steering.; Reman Rack and Pinion
2003ChevroletCavalierN/ACompatible with vehicles equipped with power steering.; Reman Rack and Pinion
2003PontiacSunfireN/ACompatible with vehicles equipped with power steering.; Reman Rack and Pinion
2002ChevroletCavalierN/ACompatible with vehicles equipped with power steering.; Reman Rack and Pinion
2002PontiacSunfireN/ACompatible with vehicles equipped with power steering.; Reman Rack and Pinion
2001ChevroletCavalierN/ACompatible with vehicles equipped with power steering.; Reman Rack and Pinion
2001PontiacSunfireN/ACompatible with vehicles equipped with power steering.; Reman Rack and Pinion
2000ChevroletCavalierN/ACompatible with vehicles equipped with power steering.; Reman Rack and Pinion
2000PontiacSunfireN/ACompatible with vehicles equipped with power steering.; Reman Rack and Pinion
1999ChevroletCavalierN/ACompatible with vehicles equipped with power steering.; Reman Rack and Pinion
1999PontiacSunfireN/ACompatible with vehicles equipped with power steering.; Reman Rack and Pinion
1998ChevroletCavalierN/ACompatible with vehicles equipped with power steering.; Reman Rack and Pinion
1998PontiacSunfireN/ACompatible with vehicles equipped with power steering.; Reman Rack and Pinion
1997ChevroletCavalierN/ACompatible with vehicles equipped with power steering.; Reman Rack and Pinion
1997PontiacSunfireN/ACompatible with vehicles equipped with power steering.; Reman Rack and Pinion
1996ChevroletCavalierN/ACompatible with vehicles equipped with power steering.; Reman Rack and Pinion
1996PontiacSunfireN/ACompatible with vehicles equipped with power steering.; Reman Rack and Pinion
1995ChevroletCavalierN/ACompatible with vehicles equipped with power steering.; Reman Rack and Pinion
1995PontiacSunfireN/ACompatible with vehicles equipped with power steering.; Reman Rack and Pinion

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

19320470

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.