BBB Industries 203-0116 Rack and Pinion Assembly

Remanufactured Rack and Pinion for Select GM Compact Cars

BBB Industries Reman Rack and Pinion 203-0116 is a remanufactured manual rack and pinion assembly built for select Chevrolet, Pontiac, and Saturn applications with electronic power steering or electronic steering. It includes bushings and inner tie rods, with a 47.75-inch rack length and 3.625 turns lock to lock for direct steering gear replacement.

Key Features

• Remanufactured rack and pinion assembly from BBB Industries Reman Rack and Pinion
• Manual steering gear design with electronic steering application notes
• Inner tie rods included; outer tie rods not included
• Bushings included for installation on the steering rack mounting points
• 17-inch mounting hole spacing with 2 mounting holes
• 0.75-inch input shaft diameter and 3.875-inch input shaft length
• 47.75-inch rack length and 3.625 turns lock to lock
• Cross-reference part number: 19320150

Detailed Description

This BBB Industries rack and pinion assembly, part number 203-0116, is a remanufactured steering gear for vehicles that use a manual rack with electronic steering-related fitment. It is engineered for direct replacement in applications such as the Chevrolet Cobalt, Pontiac G5, Saturn Ion, and Pontiac Pursuit, including models with Soft Ride Suspension (FE1) and electronic power steering where specified. The Reman Rack and Pinion product line focuses on remanufactured steering components for service replacement, and this unit follows the listed OE-style dimensions for mounting, input shaft size, and rack travel.

Fits 2005-2010 Chevrolet Cobalt, N/A; Power Steering; w/Soft Ride Suspension (FE1) w/ Electronic Power Steering; Reman Rack and Pinion. Fits 2007-2009 Pontiac G5, N/A; Power Steering; w/ Soft Ride Suspension (FE1), w/ Electronic Power Steering; Reman Rack and Pinion. Fits 2003-2007 Saturn Ion, N/A; Power Steering; Electronic Steering; Reman Rack and Pinion. Fits 2005-2006 Pontiac Pursuit, N/A; Power Steering; w/ Soft Ride Suspension (FE1), w/ Electronic Power Steering; Reman Rack and Pinion. Part number 203-0116 is a direct-fit steering gear option for these listed applications.

Common Steering Issues This Part Can Address

• Excessive steering play or loose steering feel
• Internal rack wear that causes inconsistent steering response
• Fluid-related steering gear replacement needs on listed applications
• Worn mounting bushings affecting steering stability
• Damaged inner tie rod connection points on the steering rack

Installation Notes and Tips

Verify the vehicle’s steering configuration, suspension package, and electronic steering notes before ordering. Match the input shaft diameter, mounting hole spacing, rack length, and lock-to-lock turns to the original unit. Outer tie rods are not included, so inspect the existing outer tie rods and related steering linkage components during installation. After replacement, perform a professional alignment and confirm steering wheel center.

Quality Assurance

BBB Industries supplies this as a remanufactured steering assembly built to replace the original rack and pinion in the listed applications. Part number 203-0116 is produced to the specified fitment and dimensional requirements for Chevrolet Cobalt, Pontiac G5, Saturn Ion, and Pontiac Pursuit steering service.