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BBB Industries 203-0116 Rack and Pinion Assembly
Overview of BBB Industries Reman Rack and Pinion 203-0116
The BBB Industries Reman Rack and Pinion Assembly 203-0116 is designed for manual steering systems in select Chevrolet, Pontiac, and Saturn vehicles. This remanufactured rack and pinion unit offers a reliable replacement option for models including the Chevrolet Cobalt, Pontiac G5, Saturn Ion, and Pursuit.
- Remanufactured rack and pinion assembly for manual steering
- Includes bushings and inner tie rods for comprehensive replacement
- Distance between mounting holes: 17 inches (431.8 mm)
- Input shaft diameter: 0.75 inches (19.05 mm), length: 3.875 inches (98.425 mm)
- Rack length: 47.75 inches (1212.85 mm)
- Two mounting holes with 3.625 turns lock to lock
- Compatible with Chevrolet Cobalt, Pontiac G5, Saturn Ion, and Pursuit
Detailed Product Description
This remanufactured rack and pinion assembly from BBB Industries is engineered to meet the specifications of manual steering systems found in several GM compact and mid-size vehicles. The 203-0116 part number features a rack length of 47.75 inches and a mounting hole distance of 17 inches, ensuring proper fitment and alignment. The input shaft measures 0.75 inches in diameter and 3.875 inches in length, designed to match OEM steering column connections. Included bushings and inner tie rods simplify installation and help restore steering precision. This assembly does not include outer tie rods and is intended for manual steering applications without hydraulic or electric assist.
About the Reman Rack and Pinion Product Line
BBB Industries' Reman Rack and Pinion line focuses on remanufactured steering components that provide a cost-effective alternative to new parts while maintaining OEM fit and function. Each unit undergoes a thorough remanufacturing process to restore critical components, including bushings and tie rods, to ensure reliable performance. The 203-0116 model is part of this line, offering a dependable steering solution for compatible Chevrolet, Pontiac, and Saturn vehicles.
Common Applications and Problem Resolution
- Replaces worn or damaged rack and pinion assemblies in Chevrolet Cobalt, Pontiac G5, Saturn Ion, and Pursuit
- Addresses steering play or looseness caused by worn bushings or inner tie rods
- Corrects uneven or difficult steering response in manual steering systems
- Eliminates noise or binding during steering input
- Restores proper rack length and mounting alignment for safe vehicle handling
Installation Notes and Tips
- Verify compatibility with vehicle make, model, and year before installation
- Ensure the input shaft dimensions match the steering column connection
- Use included bushings and inner tie rods for a complete assembly replacement
- Check mounting hole spacing (17 inches) for proper fitment
- Follow manufacturer torque specifications for mounting bolts
Quality Assurance and Warranty
BBB Industries remanufactured rack and pinion assemblies undergo rigorous inspection and testing to meet quality standards. The 203-0116 part is built to restore steering performance and durability consistent with OEM requirements. Warranty coverage details should be confirmed with the parts provider or manufacturer documentation.
| Brand | BBB Industries |
|---|---|
| Part Number | 203-0116 |
| Position | Reman Rack and Pinion |
| Bushings Included | Yes |
| Distance Between Mounting Holes (In) | 17 |
| Distance Between Mounting Holes (mm) | 431.8 |
| Hydraulic or Electric | Manual |
| Inner Tie Rods Included | Yes |
| Input Shaft Diameter (In) | 0.75 |
| Input Shaft Diameter (mm) | 19.05 |
| Input Shaft Length (In) | 3.875 |
| Input Shaft Length (mm) | 98.425 |
| New or Remanufactured | Remanufactured |
| Number of Mounting Holes | 2 |
| Outer Tie Rods Included | No |
| Pressure Port Thread Size | Not Applicable |
| Rack Length (In) | 47.75 |
| Rack Length (mm) | 1212.85 |
| Return Port Thread Size | Not Applicable |
| Turns Lock To Lock | 3.625 |
This part fits 16 vehicles. Search below:
| Year | Make | Model | Position | Notes |
|---|---|---|---|---|
| 2010 | Chevrolet | Cobalt | N/A | Power Steering; w/Soft Ride Suspension (FE1) w/ Electronic Power Steering; Reman Rack and Pinion |
| 2009 | Chevrolet | Cobalt | N/A | Power Steering; w/Soft Ride Suspension (FE1) w/ Electronic Power Steering; Reman Rack and Pinion |
| 2009 | Pontiac | G5 | N/A | Power Steering; w/ Soft Ride Suspension (FE1), w/ Electronic Power Steering; Reman Rack and Pinion |
| 2008 | Chevrolet | Cobalt | N/A | Power Steering; w/Soft Ride Suspension (FE1) w/ Electronic Power Steering; Reman Rack and Pinion |
| 2008 | Pontiac | G5 | N/A | Power Steering; w/ Soft Ride Suspension (FE1), w/ Electronic Power Steering; Reman Rack and Pinion |
| 2007 | Chevrolet | Cobalt | N/A | Power Steering; w/Soft Ride Suspension (FE1) w/ Electronic Power Steering; Reman Rack and Pinion |
| 2007 | Pontiac | G5 | N/A | Power Steering; w/ Soft Ride Suspension (FE1), w/ Electronic Power Steering; Reman Rack and Pinion |
| 2007 | Saturn | Ion | N/A | Power Steering; Electronic Steering; Reman Rack and Pinion |
| 2006 | Chevrolet | Cobalt | N/A | Power Steering; w/Soft Ride Suspension (FE1) w/ Electronic Power Steering; Reman Rack and Pinion |
| 2006 | Pontiac | Pursuit | N/A | Power Steering; w/ Soft Ride Suspension (FE1), w/ Electronic Power Steering; Reman Rack and Pinion |
| 2006 | Saturn | Ion | N/A | Power Steering; Electronic Steering; Reman Rack and Pinion |
| 2005 | Chevrolet | Cobalt | N/A | Power Steering; w/Soft Ride Suspension (FE1) w/ Electronic Power Steering; Reman Rack and Pinion |
| 2005 | Pontiac | Pursuit | N/A | Power Steering; w/ Soft Ride Suspension (FE1), w/ Electronic Power Steering; Reman Rack and Pinion |
| 2005 | Saturn | Ion | N/A | Power Steering; Electronic Steering; Reman Rack and Pinion |
| 2004 | Saturn | Ion | N/A | Power Steering; Electronic Steering; Reman Rack and Pinion |
| 2003 | Saturn | Ion | N/A | Power Steering; Electronic Steering; Reman Rack and Pinion |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.