HomeSteering > Steering, Gear and Related ComponentsBBB Industries 203-0116 Rack and Pinion Assembly
Part #: 203-0116

BBB Industries 203-0116 Rack and Pinion Assembly

Reman Rack and Pinion
16 vehicles fit this part
Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
Reman Rack and Pinion
Fitment: Chevrolet, Pontiac, and Saturn, Cobalt, G5, Ion, and Pursuit
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Overview of BBB Industries Reman Rack and Pinion 203-0116

The BBB Industries Reman Rack and Pinion Assembly 203-0116 is designed for manual steering systems in select Chevrolet, Pontiac, and Saturn vehicles. This remanufactured rack and pinion unit offers a reliable replacement option for models including the Chevrolet Cobalt, Pontiac G5, Saturn Ion, and Pursuit.

  • Remanufactured rack and pinion assembly for manual steering
  • Includes bushings and inner tie rods for comprehensive replacement
  • Distance between mounting holes: 17 inches (431.8 mm)
  • Input shaft diameter: 0.75 inches (19.05 mm), length: 3.875 inches (98.425 mm)
  • Rack length: 47.75 inches (1212.85 mm)
  • Two mounting holes with 3.625 turns lock to lock
  • Compatible with Chevrolet Cobalt, Pontiac G5, Saturn Ion, and Pursuit

Detailed Product Description

This remanufactured rack and pinion assembly from BBB Industries is engineered to meet the specifications of manual steering systems found in several GM compact and mid-size vehicles. The 203-0116 part number features a rack length of 47.75 inches and a mounting hole distance of 17 inches, ensuring proper fitment and alignment. The input shaft measures 0.75 inches in diameter and 3.875 inches in length, designed to match OEM steering column connections. Included bushings and inner tie rods simplify installation and help restore steering precision. This assembly does not include outer tie rods and is intended for manual steering applications without hydraulic or electric assist.

About the Reman Rack and Pinion Product Line

BBB Industries' Reman Rack and Pinion line focuses on remanufactured steering components that provide a cost-effective alternative to new parts while maintaining OEM fit and function. Each unit undergoes a thorough remanufacturing process to restore critical components, including bushings and tie rods, to ensure reliable performance. The 203-0116 model is part of this line, offering a dependable steering solution for compatible Chevrolet, Pontiac, and Saturn vehicles.

Common Applications and Problem Resolution

  • Replaces worn or damaged rack and pinion assemblies in Chevrolet Cobalt, Pontiac G5, Saturn Ion, and Pursuit
  • Addresses steering play or looseness caused by worn bushings or inner tie rods
  • Corrects uneven or difficult steering response in manual steering systems
  • Eliminates noise or binding during steering input
  • Restores proper rack length and mounting alignment for safe vehicle handling

Installation Notes and Tips

  • Verify compatibility with vehicle make, model, and year before installation
  • Ensure the input shaft dimensions match the steering column connection
  • Use included bushings and inner tie rods for a complete assembly replacement
  • Check mounting hole spacing (17 inches) for proper fitment
  • Follow manufacturer torque specifications for mounting bolts

Quality Assurance and Warranty

BBB Industries remanufactured rack and pinion assemblies undergo rigorous inspection and testing to meet quality standards. The 203-0116 part is built to restore steering performance and durability consistent with OEM requirements. Warranty coverage details should be confirmed with the parts provider or manufacturer documentation.

BrandBBB Industries
Part Number203-0116
PositionReman Rack and Pinion
Bushings IncludedYes
Distance Between Mounting Holes (In)17
Distance Between Mounting Holes (mm)431.8
Hydraulic or ElectricManual
Inner Tie Rods IncludedYes
Input Shaft Diameter (In)0.75
Input Shaft Diameter (mm)19.05
Input Shaft Length (In)3.875
Input Shaft Length (mm)98.425
New or RemanufacturedRemanufactured
Number of Mounting Holes2
Outer Tie Rods IncludedNo
Pressure Port Thread SizeNot Applicable
Rack Length (In)47.75
Rack Length (mm)1212.85
Return Port Thread SizeNot Applicable
Turns Lock To Lock3.625

This part fits 16 vehicles. Search below:

YearMakeModelPositionNotes
2010ChevroletCobaltN/APower Steering; w/Soft Ride Suspension (FE1) w/ Electronic Power Steering; Reman Rack and Pinion
2009ChevroletCobaltN/APower Steering; w/Soft Ride Suspension (FE1) w/ Electronic Power Steering; Reman Rack and Pinion
2009PontiacG5N/APower Steering; w/ Soft Ride Suspension (FE1), w/ Electronic Power Steering; Reman Rack and Pinion
2008ChevroletCobaltN/APower Steering; w/Soft Ride Suspension (FE1) w/ Electronic Power Steering; Reman Rack and Pinion
2008PontiacG5N/APower Steering; w/ Soft Ride Suspension (FE1), w/ Electronic Power Steering; Reman Rack and Pinion
2007ChevroletCobaltN/APower Steering; w/Soft Ride Suspension (FE1) w/ Electronic Power Steering; Reman Rack and Pinion
2007PontiacG5N/APower Steering; w/ Soft Ride Suspension (FE1), w/ Electronic Power Steering; Reman Rack and Pinion
2007SaturnIonN/APower Steering; Electronic Steering; Reman Rack and Pinion
2006ChevroletCobaltN/APower Steering; w/Soft Ride Suspension (FE1) w/ Electronic Power Steering; Reman Rack and Pinion
2006PontiacPursuitN/APower Steering; w/ Soft Ride Suspension (FE1), w/ Electronic Power Steering; Reman Rack and Pinion
2006SaturnIonN/APower Steering; Electronic Steering; Reman Rack and Pinion
2005ChevroletCobaltN/APower Steering; w/Soft Ride Suspension (FE1) w/ Electronic Power Steering; Reman Rack and Pinion
2005PontiacPursuitN/APower Steering; w/ Soft Ride Suspension (FE1), w/ Electronic Power Steering; Reman Rack and Pinion
2005SaturnIonN/APower Steering; Electronic Steering; Reman Rack and Pinion
2004SaturnIonN/APower Steering; Electronic Steering; Reman Rack and Pinion
2003SaturnIonN/APower Steering; Electronic Steering; Reman Rack and Pinion

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

19320150

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.