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Bosal 079-4161 Catalytic Converter
Overview of the Bosal BRExhaust Catalytic Converter
The Bosal BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter (Part Number 079-4161) is engineered for select Ford trucks, including the Excursion, F-250 Super Duty, and F-350 Super Duty. Designed to meet federal and EPA emissions standards, this direct-fit catalytic converter ensures reliable performance and compliance.
- Constructed with durable stainless steel body and finish
- Ceramic substrate for efficient catalytic conversion
- Overall length of 57 inches with 3-inch main piping diameter
- Pre and post converter oxygen sensor locations for OBDII compatibility
- Bolt-on inlet attachment for straightforward installation
- Single converter quantity per unit
Product Line Details: BRExhaust Federal Direct-Fit Premium Load
The BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter line by Bosal focuses on providing direct-fit solutions that comply with federal and EPA regulations. This product line is designed to maintain factory emissions control while offering a premium load substrate for improved durability and performance. The converters in this series are tailored for specific vehicle applications, ensuring proper fitment and sensor compatibility.
Technical Description and Features
This catalytic converter features a stainless steel body and finish, providing resistance to corrosion and heat for extended service life. The ceramic substrate efficiently converts harmful exhaust gases into less harmful emissions, supporting environmental compliance. With an overall length of 57 inches and a 3-inch main piping diameter, it matches the OEM specifications for the targeted Ford models. The bolt-on inlet attachment simplifies installation without the need for modifications. Oxygen sensors are positioned both before and after the converter to maintain accurate emissions monitoring and OBDII system functionality.
Applications and Problem Resolution
- Replacement for faulty or clogged catalytic converters on Ford Excursion, F-250 Super Duty, and F-350 Super Duty
- Restores proper emissions control to pass federal and EPA inspections
- Addresses check engine light issues related to oxygen sensor readings
- Improves exhaust flow and reduces harmful emissions
- Ensures compliance with OBDII emissions monitoring requirements
Installation Notes and Tips
Installation of the Bosal 079-4161 catalytic converter is designed to be direct-fit with bolt-on inlet attachment, minimizing the need for additional modifications. It is important to verify oxygen sensor locations and ensure sensors are properly connected pre and post converter. Use appropriate tools to avoid damage to the stainless steel body during installation. Professional installation is recommended to maintain emissions compliance and system integrity.
Quality Assurance and Warranty
Bosal manufactures this catalytic converter to meet federal and EPA standards, ensuring reliable emissions control. The stainless steel construction and ceramic substrate are selected for durability and long service life. Warranty details should be confirmed with the supplier or manufacturer, as coverage may vary based on application and region.
| Brand | Bosal |
| Part Number | 079-4161 |
| Position | BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter |
| Mounting Hardware Included | Yes |
| Body Material | Stainless steel |
| Substrate Material | Ceramic |
| Overall Length | 57 |
| Air Tube Adaptable | No |
| Converter Quantity | 1 |
| Finish | Stainless steel |
| Inlet Attachment | Bolt-on |
| Main Piping Diameter | 3 |
| Material | Stainless steel |
| Oxygen Sensor Location | Pre and post converter |
| Series | Premium load |
| Subtitle | Federal / epa compliant |
| Title | Brexhaust premium load federal / epa compliant direct-fit catalyt |
| Type | Direct-fit |
This part fits 32 vehicles. Search below:
| Year | Make | Model | Liters | Cylinders | Position | Notes |
|---|---|---|---|---|---|---|
| 2005 | Ford | Excursion | 5.4L | V8 | N/A | Federal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter |
| 2005 | Ford | Excursion | 6.8L | V10 | N/A | Federal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter |
| 2004 | Ford | Excursion | 5.4L | V8 | N/A | Federal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter |
| 2004 | Ford | Excursion | 6.8L | V10 | N/A | Federal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter |
| 2004 | Ford | F-250 Super Duty | 6.8L | V10 | N/A | Federal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter |
| 2004 | Ford | F-250 Super Duty | 5.4L | V8 | N/A | Federal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter |
| 2004 | Ford | F-350 Super Duty | 6.8L | V10 | N/A | Federal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter |
| 2004 | Ford | F-350 Super Duty | 5.4L | V8 | N/A | Federal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter |
| 2003 | Ford | Excursion | 5.4L | V8 | N/A | Federal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter |
| 2003 | Ford | Excursion | 6.8L | V10 | N/A | Federal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter |
| 2003 | Ford | F-250 Super Duty | 6.8L | V10 | N/A | Federal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter |
| 2003 | Ford | F-250 Super Duty | 5.4L | V8 | N/A | Federal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter |
| 2003 | Ford | F-350 Super Duty | 6.8L | V10 | N/A | Federal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter |
| 2003 | Ford | F-350 Super Duty | 5.4L | V8 | N/A | Federal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter |
| 2002 | Ford | Excursion | 5.4L | V8 | N/A | Federal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter |
| 2002 | Ford | Excursion | 6.8L | V10 | N/A | Federal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter |
| 2002 | Ford | F-250 Super Duty | 6.8L | V10 | N/A | Federal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter |
| 2002 | Ford | F-250 Super Duty | 5.4L | V8 | N/A | Federal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter |
| 2002 | Ford | F-350 Super Duty | 6.8L | V10 | N/A | Federal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter |
| 2002 | Ford | F-350 Super Duty | 5.4L | V8 | N/A | Federal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter |
| 2001 | Ford | Excursion | 6.8L | V10 | N/A | Federal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter |
| 2001 | Ford | Excursion | 5.4L | V8 | N/A | Federal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter |
| 2001 | Ford | F-250 Super Duty | 6.8L | V10 | N/A | Federal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter |
| 2001 | Ford | F-250 Super Duty | 5.4L | V8 | N/A | Federal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter |
| 2001 | Ford | F-350 Super Duty | 6.8L | V10 | N/A | Federal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter |
| 2001 | Ford | F-350 Super Duty | 5.4L | V8 | N/A | Federal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter |
| 2000 | Ford | Excursion | 6.8L | V10 | N/A | Federal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter |
| 2000 | Ford | Excursion | 5.4L | V8 | N/A | Federal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter |
| 2000 | Ford | F-250 Super Duty | 6.8L | V10 | N/A | Federal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter |
| 2000 | Ford | F-250 Super Duty | 5.4L | V8 | N/A | Federal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter |
| 2000 | Ford | F-350 Super Duty | 6.8L | V10 | N/A | Federal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter |
| 2000 | Ford | F-350 Super Duty | 5.4L | V8 | N/A | Federal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.