Bosal
BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter

Bosal 079-4161 Catalytic Converter

Brand Bosal 079-4161
Mounting Hardware Included Yes
Body Material Stainless steel
Substrate Material Ceramic
Overall Length 57
Air Tube Adaptable No
Converter Quantity 1
Finish Stainless steel
Inlet Attachment Bolt-on
Main Piping Diameter 3
Material Stainless steel
Oxygen Sensor Location Pre and post converter
Series Premium load
Subtitle Federal / epa compliant
Title Brexhaust premium load federal / epa compliant direct-fit catalyt
Type Direct-fit
Product line BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
Fits Ford · 32 vehicles

Direct-fit design. Bolt-on installation with no cutting, welding, or fabrication required.

Stainless steel construction. Corrosion-resistant build for long service life and reliable performance.

Federal / EPA compliant. Engineered to help keep emissions systems in line with Federal OBDII EPA standards.

$538.03Free shipping
In stock · usually ships same day before 1pm CST
Step 1 — Confirm fitment
Free return shipping if it doesn't fit when you check fitment here first.
Select your vehicle to confirm fitment
Verify this part fits before purchasing — free returns if it doesn't
Step 2 — Quantity
Order total $538.03
Free shipping to the continental U.S.
Free returns within 60 days if it doesn't fit when fitment is verified.

Bosal Federal Direct-Fit Catalytic Converter

The Bosal BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter is built for Federal/EPA emissions applications and direct replacement service. It is engineered for 2000-2005 Ford Excursion and 2000-2004 Ford F-250 Super Duty and F-350 Super Duty models with Federal emissions equipment.

Part number 079-4161 uses stainless steel construction, a ceramic substrate, and a bolt-on inlet for straightforward replacement on the correct application. The direct-fit layout supports pre- and post-converter oxygen sensor locations and is made for vehicles that need an emissions-compliant catalytic converter replacement.

Key Features

  • Federal/EPA compliant direct-fit catalytic converter
  • Stainless steel body and finish for corrosion resistance
  • Ceramic substrate material
  • Bolt-on inlet attachment for direct replacement
  • Pre- and post-converter oxygen sensor locations
  • Compatible with Federal emissions equipped Ford trucks and SUV applications
  • Part number 079-4161

Product Details

The BRExhaust Premium Load Federal / EPA Compliant Direct-Fit Catalytic Converter line focuses on application-specific replacement parts that match the vehicle’s original exhaust layout. For this Bosal converter, the direct-fit configuration reduces the need for fabrication, while the stainless steel construction helps resist exhaust-system corrosion in daily driving conditions. This part number 079-4161 is a practical choice for owners needing a replacement catalytic converter for a Ford Excursion, Ford F-250 Super Duty, or Ford F-350 Super Duty with Federal emissions equipment.

This part cross-references Walker (e.g., 16337, 16338) for the same application.

Common Problems This Part Can Address

  • Failed catalytic converter efficiency codes
  • Check engine light concerns related to emissions performance
  • Restricted exhaust flow from a worn converter
  • Corrosion-related exhaust replacement needs
  • Direct replacement needs on Federal emissions equipped Ford trucks and SUV models

Installation Notes

Fits 2000-2005 Ford Excursion, N/A. Fits 2000-2004 Ford F-250 Super Duty, N/A. Fits 2000-2004 Ford F-350 Super Duty, N/A. Verify Federal emissions equipment and oxygen sensor placement before installation. The bolt-on design supports a direct replacement process without cutting, welding, or fabrication when installed on the correct vehicle application.

Quality Assurance

Bosal BRExhaust catalytic converters are built with stainless steel construction and a ceramic substrate to support long service life and emissions-system reliability. Part number 079-4161 is engineered for Federal/EPA compliance on the listed Ford applications.

This part fits 32 vehicles
Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
YearMakeModelLitersCylindersPositionNotes
2005FordExcursion5.4LV8N/AFederal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
2005FordExcursion6.8LV10N/AFederal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
2004FordExcursion5.4LV8N/AFederal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
2004FordExcursion6.8LV10N/AFederal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
2004FordF-250 Super Duty6.8LV10N/AFederal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
2004FordF-250 Super Duty5.4LV8N/AFederal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
2004FordF-350 Super Duty6.8LV10N/AFederal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
2004FordF-350 Super Duty5.4LV8N/AFederal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
2003FordExcursion5.4LV8N/AFederal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
2003FordExcursion6.8LV10N/AFederal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
2003FordF-250 Super Duty6.8LV10N/AFederal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
2003FordF-250 Super Duty5.4LV8N/AFederal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
2003FordF-350 Super Duty6.8LV10N/AFederal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
2003FordF-350 Super Duty5.4LV8N/AFederal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
2002FordExcursion5.4LV8N/AFederal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
2002FordExcursion6.8LV10N/AFederal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
2002FordF-250 Super Duty6.8LV10N/AFederal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
2002FordF-250 Super Duty5.4LV8N/AFederal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
2002FordF-350 Super Duty6.8LV10N/AFederal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
2002FordF-350 Super Duty5.4LV8N/AFederal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
2001FordExcursion6.8LV10N/AFederal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
2001FordExcursion5.4LV8N/AFederal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
2001FordF-250 Super Duty6.8LV10N/AFederal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
2001FordF-250 Super Duty5.4LV8N/AFederal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
2001FordF-350 Super Duty6.8LV10N/AFederal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
2001FordF-350 Super Duty5.4LV8N/AFederal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
2000FordExcursion6.8LV10N/AFederal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
2000FordExcursion5.4LV8N/AFederal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
2000FordF-250 Super Duty6.8LV10N/AFederal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
2000FordF-250 Super Duty5.4LV8N/AFederal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
2000FordF-350 Super Duty6.8LV10N/AFederal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
2000FordF-350 Super Duty5.4LV8N/AFederal Emissions Equipped; BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter