HomeExhaust > Catalytic ConverterBosal 096-1668 Catalytic Converter with Integrated Exhaust Manifold - Left
Part #: 096-1668

Bosal 096-1668 Catalytic Converter with Integrated Exhaust Manifold - Left

BRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter, Left
⚙️ 19 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
📦BRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter, Left
🚗Fitment: Toyota, 4Runner, FJ Cruiser, Tacoma, and Tundra
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Overview of the Bosal BRExhaust Catalytic Converter Manifold

The Bosal BRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter (part number 096-1668) is engineered for Toyota 4Runner, FJ Cruiser, Tacoma, and Tundra models. This direct-fit catalytic converter manifold combines durability and compliance with federal emissions standards.

  • Constructed from stainless steel for corrosion resistance and longevity
  • Ceramic substrate material for efficient catalytic conversion
  • Overall length of 21.75 inches for precise fitment
  • Includes one sensor port located pre-converter for oxygen sensor installation
  • 2-inch main piping diameter optimized for exhaust flow
  • Comes with gasket and mounting hardware for installation
  • Designed as a direct-fit replacement part
  • Federal and EPA compliant for emissions regulations

Product Line Details: BRExhaust Federal Direct-Fit Premium Load

The BRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter line focuses on providing premium load capacity catalytic converters that meet federal and EPA emissions standards. This product line is designed to offer direct-fit solutions that simplify installation while maintaining compliance and performance for OBDII-equipped vehicles.

Detailed Product Description

This catalytic converter with integrated exhaust manifold is specifically designed for Toyota 4Runner, FJ Cruiser, Tacoma, and Tundra models requiring a direct-fit replacement. The stainless steel construction ensures resistance to rust and heat, while the ceramic substrate efficiently reduces harmful emissions. The 2-inch main piping diameter supports optimal exhaust flow, and the single oxygen sensor port located pre-converter allows for accurate emissions monitoring. With an overall length of 21.75 inches, this part fits precisely without modification. The inclusion of a gasket and mounting hardware facilitates a secure and leak-free installation.

Common Applications and Problem Solving

  • Replacement for damaged or clogged catalytic converters in Toyota 4Runner, FJ Cruiser, Tacoma, and Tundra
  • Restores proper emissions control to pass federal and EPA inspections
  • Eliminates exhaust leaks caused by manifold or converter failure
  • Improves engine performance by ensuring efficient exhaust flow
  • Addresses OBDII sensor errors related to faulty catalytic converters

Installation Notes and Tips

Installation of the Bosal 096-1668 catalytic converter manifold requires basic mechanical skills and proper tools. Ensure the oxygen sensor is installed in the pre-converter sensor port to maintain accurate emissions readings. Verify all gaskets are properly seated to prevent exhaust leaks. This direct-fit part is designed to match factory mounting points, reducing installation time and complexity.

Quality Assurance and Warranty

Bosal manufactures this catalytic converter manifold to meet federal and EPA emissions standards, ensuring compliance and durability. The stainless steel construction and ceramic substrate provide long-lasting performance under demanding conditions. Warranty information should be confirmed with the manufacturer or distributor at the time of purchase.

BrandBosal
Part Number096-1668
PositionBRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter, Left
FinishStainless steel
Substrate MaterialCeramic
Overall Length21.75
Sensor Port Count1
Air Tube AdaptableNo
Converter Quantity1
Gasket IncludedYes
Main Piping Diameter2
MaterialStainless steel
Mounting Hardware IncludedYes
Oxygen Sensor LocationPre converter
SeriesPremium load
SubtitleFederal / epa compliant
TitleBrexhaust premium load federal / epa compliant manifold catalytic
TypeDirect-fit

This part fits 19 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
2011ToyotaTacoma4.0LV6LeftSplit Date To: To 9/1/2011; BRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter
2010ToyotaTacoma4.0LV6LeftBRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter
2009Toyota4Runner4.0LV6LeftBRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter
2009ToyotaFJ Cruiser4.0LV6LeftBRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter
2009ToyotaTacoma4.0LV6LeftBRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter
2008Toyota4Runner4.0LV6LeftBRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter
2008ToyotaFJ Cruiser4.0LV6LeftBRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter
2008ToyotaTacoma4.0LV6LeftBRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter
2007Toyota4Runner4.0LV6LeftBRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter
2007ToyotaFJ Cruiser4.0LV6LeftBRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter
2007ToyotaTacoma4.0LV6LeftBRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter
2006Toyota4Runner4.0LV6LeftBRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter
2006ToyotaTacoma4.0LV6LeftBRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter
2006ToyotaTundra4.0LV6LeftBRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter
2005Toyota4Runner4.0LV6LeftBRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter
2005ToyotaTacoma4.0LV6LeftBRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter
2005ToyotaTundra4.0LV6LeftBRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter
2004Toyota4Runner4.0LV6LeftBRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter
2003Toyota4Runner4.0LV6LeftBRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.