OE Quality
60-Day Returns

Bosal 096-1668 Catalytic Converter with Integrated Exhaust Manifold - Left
Overview of the Bosal BRExhaust Catalytic Converter Manifold
The Bosal BRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter (part number 096-1668) is engineered for Toyota 4Runner, FJ Cruiser, Tacoma, and Tundra models. This direct-fit catalytic converter manifold combines durability and compliance with federal emissions standards.
- Constructed from stainless steel for corrosion resistance and longevity
- Ceramic substrate material for efficient catalytic conversion
- Overall length of 21.75 inches for precise fitment
- Includes one sensor port located pre-converter for oxygen sensor installation
- 2-inch main piping diameter optimized for exhaust flow
- Comes with gasket and mounting hardware for installation
- Designed as a direct-fit replacement part
- Federal and EPA compliant for emissions regulations
Product Line Details: BRExhaust Federal Direct-Fit Premium Load
The BRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter line focuses on providing premium load capacity catalytic converters that meet federal and EPA emissions standards. This product line is designed to offer direct-fit solutions that simplify installation while maintaining compliance and performance for OBDII-equipped vehicles.
Detailed Product Description
This catalytic converter with integrated exhaust manifold is specifically designed for Toyota 4Runner, FJ Cruiser, Tacoma, and Tundra models requiring a direct-fit replacement. The stainless steel construction ensures resistance to rust and heat, while the ceramic substrate efficiently reduces harmful emissions. The 2-inch main piping diameter supports optimal exhaust flow, and the single oxygen sensor port located pre-converter allows for accurate emissions monitoring. With an overall length of 21.75 inches, this part fits precisely without modification. The inclusion of a gasket and mounting hardware facilitates a secure and leak-free installation.
Common Applications and Problem Solving
- Replacement for damaged or clogged catalytic converters in Toyota 4Runner, FJ Cruiser, Tacoma, and Tundra
- Restores proper emissions control to pass federal and EPA inspections
- Eliminates exhaust leaks caused by manifold or converter failure
- Improves engine performance by ensuring efficient exhaust flow
- Addresses OBDII sensor errors related to faulty catalytic converters
Installation Notes and Tips
Installation of the Bosal 096-1668 catalytic converter manifold requires basic mechanical skills and proper tools. Ensure the oxygen sensor is installed in the pre-converter sensor port to maintain accurate emissions readings. Verify all gaskets are properly seated to prevent exhaust leaks. This direct-fit part is designed to match factory mounting points, reducing installation time and complexity.
Quality Assurance and Warranty
Bosal manufactures this catalytic converter manifold to meet federal and EPA emissions standards, ensuring compliance and durability. The stainless steel construction and ceramic substrate provide long-lasting performance under demanding conditions. Warranty information should be confirmed with the manufacturer or distributor at the time of purchase.
| Brand | Bosal |
| Part Number | 096-1668 |
| Position | BRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter, Left |
| Finish | Stainless steel |
| Substrate Material | Ceramic |
| Overall Length | 21.75 |
| Sensor Port Count | 1 |
| Air Tube Adaptable | No |
| Converter Quantity | 1 |
| Gasket Included | Yes |
| Main Piping Diameter | 2 |
| Material | Stainless steel |
| Mounting Hardware Included | Yes |
| Oxygen Sensor Location | Pre converter |
| Series | Premium load |
| Subtitle | Federal / epa compliant |
| Title | Brexhaust premium load federal / epa compliant manifold catalytic |
| Type | Direct-fit |
This part fits 19 vehicles. Search below:
| Year | Make | Model | Liters | Cylinders | Position | Notes |
|---|---|---|---|---|---|---|
| 2011 | Toyota | Tacoma | 4.0L | V6 | Left | Split Date To: To 9/1/2011; BRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter |
| 2010 | Toyota | Tacoma | 4.0L | V6 | Left | BRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter |
| 2009 | Toyota | 4Runner | 4.0L | V6 | Left | BRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter |
| 2009 | Toyota | FJ Cruiser | 4.0L | V6 | Left | BRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter |
| 2009 | Toyota | Tacoma | 4.0L | V6 | Left | BRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter |
| 2008 | Toyota | 4Runner | 4.0L | V6 | Left | BRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter |
| 2008 | Toyota | FJ Cruiser | 4.0L | V6 | Left | BRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter |
| 2008 | Toyota | Tacoma | 4.0L | V6 | Left | BRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter |
| 2007 | Toyota | 4Runner | 4.0L | V6 | Left | BRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter |
| 2007 | Toyota | FJ Cruiser | 4.0L | V6 | Left | BRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter |
| 2007 | Toyota | Tacoma | 4.0L | V6 | Left | BRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter |
| 2006 | Toyota | 4Runner | 4.0L | V6 | Left | BRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter |
| 2006 | Toyota | Tacoma | 4.0L | V6 | Left | BRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter |
| 2006 | Toyota | Tundra | 4.0L | V6 | Left | BRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter |
| 2005 | Toyota | 4Runner | 4.0L | V6 | Left | BRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter |
| 2005 | Toyota | Tacoma | 4.0L | V6 | Left | BRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter |
| 2005 | Toyota | Tundra | 4.0L | V6 | Left | BRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter |
| 2004 | Toyota | 4Runner | 4.0L | V6 | Left | BRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter |
| 2003 | Toyota | 4Runner | 4.0L | V6 | Left | BRExhaust Federal Direct-Fit Premium Load OBDII Exhaust Manifold with Integrated Catalytic Converter |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.