Bosal 096-1992 Catalytic Converter

Federal/EPA Direct-Fit Catalytic Converter

Bosal BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter 096-1992 is built for 2002-2005 Volvo S80 applications that require a Federal/EPA-compliant exhaust repair. It uses stainless steel construction, a ceramic substrate, and a direct-fit layout to simplify replacement on the Volvo S80 while helping maintain emissions system performance.

Key Features

• Direct-fit catalytic converter for bolt-on replacement
• Federal/EPA compliant for states following Federal OBDII EPA standards
• Stainless steel body and finish for corrosion resistance
• Ceramic substrate for emissions control performance
• Pre- and post-converter oxygen sensor locations
• Inlet and outlet diameters: 2.5 in.
• Round, spun body design with hanger support
• Compatible with 2002-2005 Volvo S80, N/A

Product Details

The Bosal BRExhaust Premium Load line focuses on direct-fit exhaust replacement parts engineered for straightforward installation and emissions compliance. Part number 096-1992 is a Federal / EPA compliant catalytic converter assembly for the Volvo S80, with bolt-on inlet and outlet connections, four sensor ports, and stainless steel construction for long service life in demanding exhaust environments. This part cross-references Monroe Shocks & Struts (e.g., 172286, 182286) for the same application.

Common Problems This Part Addresses

• Check engine light caused by a failed catalytic converter
• Emissions test failure related to catalyst efficiency
• Restricted exhaust flow from a deteriorated converter
• Corrosion damage to the original exhaust assembly
• Fitment issues from a non-direct replacement part

Installation Notes

Fits 2002-2005 Volvo S80, N/A. This direct-fit converter uses bolt-on inlet and outlet attachments, so no cutting, welding, or fabrication is required for installation. Verify sensor port alignment, exhaust diameter, and vehicle emissions requirements before installation. Part number 096-1992 is also referenced as 096-1992 for ordering and catalog lookup.

Quality Assurance

Bosal BRExhaust catalytic converters are engineered for Federal/EPA compliance and built with stainless steel construction to support reliable exhaust service. The Premium Load series is designed around direct-fit replacement geometry and emissions-system compatibility for the Volvo S80 platform. Part number 096-1992 is listed for 2002-2005 Volvo S80 applications.