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Bosal 096-1992 Catalytic Converter
Overview of the Bosal BRExhaust Catalytic Converter
The Bosal BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter (Part Number 096-1992) is engineered for precise fitment on Volvo S80 models. Designed to meet federal and EPA compliance standards, this direct-fit catalytic converter ensures reliable emissions control without compromising vehicle performance.
- Direct-fit design for Volvo S80
- Stainless steel construction for durability
- Three ceramic substrates for efficient catalytic conversion
- Four oxygen sensor ports for accurate emissions monitoring
- Bolt-on inlet and outlet attachments with 2.5-inch diameters
- Includes hangers for secure mounting
- Round spun body shape with a 44.5-inch overall length
Product Line Details: BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
The BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter line by Bosal focuses on providing direct replacement parts that comply with federal and EPA emissions regulations. This product line emphasizes premium load capacity and OBDII compatibility, ensuring that vehicles like the Volvo S80 maintain proper emissions control and sensor functionality. The 096-1992 part is a premium load converter designed to integrate seamlessly with factory oxygen sensors and mounting points.
Technical Specifications and Features
This catalytic converter features a stainless steel body with a round, spun design measuring 44.5 inches in overall length. It includes three ceramic substrates that facilitate effective catalytic reactions to reduce harmful emissions. The converter has two inlets and one outlet, each with a 2.5-inch diameter, and is equipped with four oxygen sensor ports positioned pre- and post-converter to support OBDII diagnostics. The unit comes with hangers for mounting but does not include clamps, gaskets, or mounting hardware. Both inlet and outlet attachments are bolt-on style for straightforward installation.
Applications and Problem Solving
- Replacement for faulty or clogged catalytic converters on Volvo S80
- Restores proper emissions control to meet federal and EPA standards
- Supports OBDII system functionality with multiple sensor ports
- Addresses check engine light issues related to catalytic converter performance
- Improves exhaust flow and reduces harmful emissions
Installation Notes and Tips
Installation requires removal of the existing catalytic converter and bolt-on attachment of the Bosal 096-1992 unit. Ensure all oxygen sensors are properly transferred and connected to the corresponding sensor ports. Since mounting hardware, clamps, and gaskets are not included, use OEM or compatible parts as needed. Verify hangers are securely attached to maintain proper positioning and prevent exhaust leaks.
Quality Assurance and Warranty
Constructed from durable stainless steel with ceramic substrates, this catalytic converter is designed for longevity and consistent emissions performance. The Bosal BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter meets federal and EPA compliance requirements. Warranty details should be confirmed with the manufacturer or distributor at the time of purchase.
| Brand | Bosal |
| Part Number | 096-1992 |
| Position | BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter |
| Mounting Hardware Included | No |
| Heat Shield Attached | No |
| Inlet Quantity | 2 |
| Outlet Quantity | 1 |
| Overall Length | 44.5 |
| Sensor Port Count | 4 |
| Air Tube Adaptable | No |
| Body Height | 4 |
| Body Length Position Front | 7.75 |
| Body Length Position Rear | 9 |
| Body Shape | Round |
| Body Type | Spun |
| Body Width | 4 |
| Clamp Included | No |
| Converter Quantity | 3 |
| Finish | Stainless steel |
| Gasket Included | No |
| Hangers Included | Yes |
| Inlet Attachment | Bolt-on |
| Inlet Diameter | 2.5 |
| Main Piping Diameter | 2.5 |
| Material | Stainless steel |
| Outlet Attachment | Bolt-on |
| Outlet Diameter | 2.5 |
| Oxygen Sensor Location | Pre and post converter |
| Series | Premium load |
| Substrate | Ceramic |
| Subtitle | Federal / epa compliant |
| Title | Brexhaust premium load federal / epa compliant direct-fit catalyt |
| Type | Direct-fit |
This part fits 4 vehicles. Search below:
| Year | Make | Model | Liters | Cylinders | Position | Notes |
|---|---|---|---|---|---|---|
| 2005 | Volvo | S80 | 2.9L | L6 | N/A | BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter |
| 2004 | Volvo | S80 | 2.9L | L6 | N/A | BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter |
| 2003 | Volvo | S80 | 2.9L | L6 | N/A | BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter |
| 2002 | Volvo | S80 | 2.9L | L6 | N/A | BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.