HomeExhaust > Catalytic ConverterBosal 096-1992 Catalytic Converter
Part #: 096-1992

Bosal 096-1992 Catalytic Converter

BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
⚙️ 4 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
📦BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
🚗Fitment: Volvo, S80
🔄Easy Returns — Return within 60 days for a full refund
🚚Fast Shipping — Most orders ship same business day before 1pm CST

Overview of the Bosal BRExhaust Catalytic Converter

The Bosal BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter (Part Number 096-1992) is engineered for precise fitment on Volvo S80 models. Designed to meet federal and EPA compliance standards, this direct-fit catalytic converter ensures reliable emissions control without compromising vehicle performance.

  • Direct-fit design for Volvo S80
  • Stainless steel construction for durability
  • Three ceramic substrates for efficient catalytic conversion
  • Four oxygen sensor ports for accurate emissions monitoring
  • Bolt-on inlet and outlet attachments with 2.5-inch diameters
  • Includes hangers for secure mounting
  • Round spun body shape with a 44.5-inch overall length

Product Line Details: BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter

The BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter line by Bosal focuses on providing direct replacement parts that comply with federal and EPA emissions regulations. This product line emphasizes premium load capacity and OBDII compatibility, ensuring that vehicles like the Volvo S80 maintain proper emissions control and sensor functionality. The 096-1992 part is a premium load converter designed to integrate seamlessly with factory oxygen sensors and mounting points.

Technical Specifications and Features

This catalytic converter features a stainless steel body with a round, spun design measuring 44.5 inches in overall length. It includes three ceramic substrates that facilitate effective catalytic reactions to reduce harmful emissions. The converter has two inlets and one outlet, each with a 2.5-inch diameter, and is equipped with four oxygen sensor ports positioned pre- and post-converter to support OBDII diagnostics. The unit comes with hangers for mounting but does not include clamps, gaskets, or mounting hardware. Both inlet and outlet attachments are bolt-on style for straightforward installation.

Applications and Problem Solving

  • Replacement for faulty or clogged catalytic converters on Volvo S80
  • Restores proper emissions control to meet federal and EPA standards
  • Supports OBDII system functionality with multiple sensor ports
  • Addresses check engine light issues related to catalytic converter performance
  • Improves exhaust flow and reduces harmful emissions

Installation Notes and Tips

Installation requires removal of the existing catalytic converter and bolt-on attachment of the Bosal 096-1992 unit. Ensure all oxygen sensors are properly transferred and connected to the corresponding sensor ports. Since mounting hardware, clamps, and gaskets are not included, use OEM or compatible parts as needed. Verify hangers are securely attached to maintain proper positioning and prevent exhaust leaks.

Quality Assurance and Warranty

Constructed from durable stainless steel with ceramic substrates, this catalytic converter is designed for longevity and consistent emissions performance. The Bosal BRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter meets federal and EPA compliance requirements. Warranty details should be confirmed with the manufacturer or distributor at the time of purchase.

BrandBosal
Part Number096-1992
PositionBRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
Mounting Hardware IncludedNo
Heat Shield AttachedNo
Inlet Quantity2
Outlet Quantity1
Overall Length44.5
Sensor Port Count4
Air Tube AdaptableNo
Body Height4
Body Length Position Front7.75
Body Length Position Rear9
Body ShapeRound
Body TypeSpun
Body Width4
Clamp IncludedNo
Converter Quantity3
FinishStainless steel
Gasket IncludedNo
Hangers IncludedYes
Inlet AttachmentBolt-on
Inlet Diameter2.5
Main Piping Diameter2.5
MaterialStainless steel
Outlet AttachmentBolt-on
Outlet Diameter2.5
Oxygen Sensor LocationPre and post converter
SeriesPremium load
SubstrateCeramic
SubtitleFederal / epa compliant
TitleBrexhaust premium load federal / epa compliant direct-fit catalyt
TypeDirect-fit

This part fits 4 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
2005VolvoS802.9LL6N/ABRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
2004VolvoS802.9LL6N/ABRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
2003VolvoS802.9LL6N/ABRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter
2002VolvoS802.9LL6N/ABRExhaust Federal Direct-Fit Premium Load OBDII Catalytic Converter

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.