Bosal 250-265 Exhaust Clamp

Bosal BRExhaust Exhaust Clamp 250-265

The Bosal BRExhaust Replacement Exhaust Clamp 250-265 is a direct-fit U-bolt clamp built for exhaust service where a secure, gas-tight connection matters. Made from steel with a zinc-plated finish, it is suited for universal exhaust repair and replacement work across a wide range of vehicles.

BRExhaust replacement hardware is developed alongside the exhaust system itself, helping ensure the clamp matches the installation requirements of the application. For service work on a Toyota RAV4, Scion tC, Volkswagen Jetta, or Volvo S60, this clamp supports a proper exhaust seal at the specified connection point.

Key Features

• Brand: Bosal BRExhaust Replacement Exhaust Clamp
• Part number: 250-265
• Steel construction with zinc-plated finish
• U-bolt clamping type for exhaust fastening
• Universal fitment for direct-fit exhaust service
• Designed for gas-tight exhaust connections and secure suspension points
• Fits applications including Toyota RAV4, Scion tC, Volkswagen Jetta, Volvo S60, Mazda RX-8, Mini Cooper, and more

Product Details

The Bosal BRExhaust 250-265 is an exhaust clamp intended for replacement use in direct-fit exhaust systems. Its steel construction and zinc-plated finish provide the material and corrosion-resistant surface commonly required in underbody exhaust service. The U-bolt design is used where a clamped joint is needed between exhaust sections, helping maintain alignment and sealing at the connection.

This part number is listed across many fitments from 1979 through 2012, including vehicles such as the Toyota RAV4, Scion tC, Volkswagen Jetta, and Volvo S60. It is also listed for applications like the Nissan Xterra between the intermediate pipe and rear silencer with slip fit, and for several BMW, Saab, Land Rover, and Volvo exhaust connections. This part cross-references Monroe Shocks & Struts (e.g., 172286, 182286) for the same application.

Common Problems This Clamp Can Address

• Loose exhaust joints at a slip-fit connection
• Exhaust leaks at a clamped pipe junction
• Rattling or movement between exhaust sections
• Corrosion-related failure of an existing clamp
• Improper sealing after exhaust replacement service

Installation Notes and Tips

Verify pipe diameter and connection style before installation. This clamp is listed with a 2.75-inch pipe diameter and 2.5-inch size, so matching the exhaust joint dimensions is important for proper clamping force. Use the vehicle-specific notes in the fitment data to confirm the exact location, such as between the rear converter and front silencer or between the front silencer and rear silencer.

For best results, inspect the mating pipes for wear, distortion, or heavy corrosion before installing the clamp. A clean, properly aligned joint helps the clamp seat evenly and maintain the exhaust seal.

Quality Assurance

Bosal develops BRExhaust mounting hardware to the same standards used for its exhaust systems, with the goal of supporting the correct fit and a secure exhaust connection. The 250-265 is built as a direct-fit replacement clamp for specified exhaust applications.

• Fits 2006-2012 Toyota RAV4, between rear converter and front silencer
• Fits 2005-2010 Scion tC, between rear converter and front silencer
• Fits 2005-2010 Volkswagen Jetta, between front silencer and rear silencer
• Fits 2001-2009 Volvo S60, between front silencer and rear silencer
• Fits 2004-2008 Mazda RX-8, between front silencer and rear silencer
• Fits 2002-2008 Mini Cooper, between front silencer and rear silencer
• Fits 2003-2007 Volvo XC70, between front silencer and rear silencer
• Fits 1999-2006 Volvo S80, between front silencer and rear silencer
• Fits 2003-2006 Volvo XC90, between front silencer and rear silencer
• Fits 2004-2005 Buick Rainier, between front silencer and rear silencer
• Fits 2002-2005 Chevrolet Trailblazer, between front silencer and rear silencer
• Fits 2002-2005 Chevrolet Trailblazer EXT, between front silencer and rear silencer
• Fits 2002-2005 GMC Envoy, between front silencer and rear silencer
• Fits 2002-2005 GMC Envoy XL, between front silencer and rear silencer
• Fits 2004-2005 GMC Envoy XUV, between front silencer and rear silencer
• Fits 2003-2005 Isuzu Ascender, between front silencer and rear silencer
• Fits 2002-2004 Nissan Xterra, between intermediate pipe and rear silencer, with slip fit
• Fits 2002-2004 Oldsmobile Bravada, between front silencer and rear silencer
• Fits 2001-2003 BMW 525i, between front silencer and rear silencer
• Fits 2001-2003 BMW 530i, between front silencer and rear silencer
• Fits 1999-2003 Saab 9-5, between front silencer and rear silencer
• Fits 2001-2003 Toyota Highlander, between rear converter and front silencer
• Fits 2001-2002 Volvo V70, between front silencer and rear silencer
• Fits 1999-2000 BMW 528i, between front and central silencer
• Fits 1995-1999 Land Rover Discovery, between silencer and intermediate pipe, with round headlights
• Fits 1994-1999 Land Rover Discovery, between intermediate pipe and rear silencer, with round headlights
• Fits 1995-1997 Volkswagen Passat, between front and central silencer
• Fits 1995-1997 Volkswagen Passat, between front silencer and rear silencer
• Fits 1995 Land Rover Range Rover, between silencer and intermediate pipe, with round headlights
• Fits 1990-1995 Land Rover Range Rover, between intermediate pipe and rear silencer, with round headlights
• Fits 1991-1995 Volvo 940, between converter and central silencer
• Fits 1994 Land Rover Discovery, between central silencer and intermediate pipe, with round headlights
• Fits 1990-1994 Land Rover Range Rover, between central silencer and intermediate pipe, with round headlights
• Fits 1992-1994 Volvo 960, between central and rear silencer, without multi-link suspension
• Fits 1981-1993 Saab 900, between intermediate pipe and central silencer, converter
• Fits 1984-1993 Saab 900, between central silencer and tail pipe, converter
• Fits 1985-1992 Volvo 740, between converter and central silencer
• Fits 1987-1991 Volvo 780, between converter and central silencer
• Fits 1984-1990 Volvo 760, between converter and central silencer
• Fits 1984-1986 Saab 900, between front and central silencer, without converter
• Fits 1984-1986 Saab 900, between central silencer and tail pipe, without converter
• Fits 1986 Volvo 740, between front silencer and intermediate pipe
• Fits 1981-1983 Saab 900, between front silencer and intermediate pipe, without converter
• Fits 1981-1983 Saab 900, between intermediate pipe and central silencer, without converter
• Fits 1981-1983 Saab 900, between intermediate pipe (1) and intermediate pipe (2), converter
• Fits 1979-1980 Saab 900, between intermediate pipe (1) and intermediate pipe (2)
• Fits 1979-1980 Saab 900, between intermediate pipe and central silencer