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Bosch 66209 Fuel Pump Module Assembly
Overview of Bosch Fuel Pump Module Assembly 66209
The Bosch Fuel Pump Module Assembly 66209 is designed specifically for Ford F-250 Super Duty and F-350 Super Duty models. This electric fuel pump module ensures reliable fuel delivery with integrated components tailored for gas-powered engines.
- Inlet and outlet outside diameter: 11.1 mm
- Operates at 12 volts for standard automotive electrical systems
- Includes fuel filter and regulator for optimized fuel flow
- Wiring harness length of 300 mm with 4 wires and blade terminals
- OE type inlet and SAE type outlet for precise fitment
- Polymer/plastic housing for durability and corrosion resistance
- Specific fitment for Ford F-250 Super Duty and F-350 Super Duty
- Connector: 1 female square/rectangle shape
- Electric pump type with push-on fuel pump strainer attachment
About the Bosch Fuel Pump Module Assembly Product Line
The Bosch Fuel Pump Module Assembly line focuses on delivering premium-grade fuel pump modules engineered for specific vehicle applications. This product line integrates essential components such as fuel filters and regulators within a single assembly, ensuring consistent fuel pressure and filtration. The 66209 model exemplifies this approach by combining an electric pump with a polymer housing and OE-style connections, designed to meet the exact specifications of Ford Super Duty trucks.
Detailed Product Description
The Bosch 66209 fuel pump module assembly is an electric pump designed for gas engines, operating at 12 volts to match standard vehicle electrical systems. It features an inlet and outlet outside diameter of 11.1 mm, with an OE type inlet and SAE type outlet to ensure compatibility with factory fuel lines. The module includes a built-in fuel filter and regulator, which help maintain proper fuel pressure and protect the engine from contaminants. The housing is made from durable polymer/plastic material, providing resistance to corrosion and wear. The wiring harness is 300 mm long, equipped with four wires and blade terminals, and connects via a single female square/rectangle connector. This assembly is a specific fit for Ford F-250 Super Duty and F-350 Super Duty models, ensuring precise installation and reliable operation.
Common Applications and Issues Addressed
- Restores proper fuel pressure in Ford F-250 and F-350 Super Duty trucks
- Replaces faulty or worn electric fuel pump modules
- Eliminates fuel delivery interruptions and engine stalling
- Prevents fuel contamination with integrated fuel filter
- Ensures consistent fuel flow for improved engine performance
Installation Notes and Tips
When installing the Bosch Fuel Pump Module Assembly 66209, ensure the vehicle is properly supported and the fuel system is depressurized before removal. This module is a specific fit for Ford F-250 Super Duty and F-350 Super Duty models, so verify compatibility with your vehicle's year and engine type. The wiring harness included should be connected carefully to avoid damage to the blade terminals. Note that mounting hardware and gaskets are not included and may need to be reused or purchased separately. Follow manufacturer torque specifications and safety procedures during installation.
Quality Assurance and Warranty
Bosch manufactures the 66209 fuel pump module assembly to meet OEM standards, using premium-grade materials and components. This product line is known for its reliability and durability in demanding automotive environments. While specific warranty details are not provided here, Bosch typically offers coverage against defects in materials and workmanship. Refer to Bosch’s official warranty documentation for complete terms and conditions.
| Brand | Bosch |
| Part Number | 66209 |
| Position | Fuel Pump Module Assembly |
| Inlet Outside Diameter | 11.1 |
| Outlet Outside Diameter | 11.1 |
| Voltage | 12 |
| Fuel Type | Gas |
| Housing Width | 0 |
| Wiring Harness Length | 300 |
| Regulator Included | Yes |
| Terminal Type | Blade |
| Mounting Hardware Included | No |
| Universal Or Specific Fit | Specific |
| Wire Quantity | 4 |
| Grade Type | Premium |
| Connector Quantity | 1 |
| Connector Shape | Square/rectangle |
| Gasket Or Seal Included | No |
| Housing Material | Polymer / plastic |
| Terminal Quantity | 4 |
| Inlet Type | Oe type |
| Outlet Type | Sae |
| Inlet Quantity | 1 |
| Outlet Quantity | 1 |
| Fuel Filter Included | Yes |
| Wire Harness Included | Yes |
| Fuel Tank Pressure Sensor Included | No |
| Pump Type | Electric |
| Attachment Type (Fuel Pump Strainer) | Push on |
| Automotive Item Weight (lbs) | 1.278681 lb |
| Connector Gender | Female |
| Electrical | Yes |
| Filter Included | Yes |
This part fits 12 vehicles. Search below:
| Year | Make | Model | Body Type | Liters | Cylinders | Wheel Base | Position | Notes |
|---|---|---|---|---|---|---|---|---|
| 2004 | Ford | F-250 Super Duty | 6.8L | V10 | 137.0" | N/A | Fuel Pump Module Assembly | |
| 2004 | Ford | F-350 Super Duty | Standard Cab Pickup | 6.8L | V10 | 137.0" | N/A | Fuel Pump Module Assembly |
| 2003 | Ford | F-250 Super Duty | 6.8L | V10 | 137.0" | N/A | Fuel Pump Module Assembly | |
| 2003 | Ford | F-350 Super Duty | Standard Cab Pickup | 6.8L | V10 | 137.0" | N/A | Fuel Pump Module Assembly |
| 2002 | Ford | F-250 Super Duty | 6.8L | V10 | 137.0" | N/A | Fuel Pump Module Assembly | |
| 2002 | Ford | F-350 Super Duty | Standard Cab Pickup | 6.8L | V10 | 137.0" | N/A | Fuel Pump Module Assembly |
| 2001 | Ford | F-250 Super Duty | 6.8L | V10 | 137.0" | N/A | Fuel Pump Module Assembly | |
| 2001 | Ford | F-350 Super Duty | Standard Cab Pickup | 6.8L | V10 | 137.0" | N/A | Fuel Pump Module Assembly |
| 2000 | Ford | F-250 Super Duty | 6.8L | V10 | 137.0" | N/A | Fuel Pump Module Assembly | |
| 2000 | Ford | F-350 Super Duty | Standard Cab Pickup | 6.8L | V10 | 137.0" | N/A | Fuel Pump Module Assembly |
| 1999 | Ford | F-250 Super Duty | 6.8L | V10 | 137.0" | N/A | Fuel Pump Module Assembly | |
| 1999 | Ford | F-350 Super Duty | Standard Cab Pickup | 6.8L | V10 | 137.0" | N/A | Fuel Pump Module Assembly |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.