Cardone
Rack and Pinion Assembly

Cardone 26-2040 Rack and Pinion Assembly

Brand Cardone 26-2040
Casting Material Steel; Aluminum
Distance Between Mounting Holes (in) 0.00
Distance Between Mounting Holes (mm) 0.00
E-Waste No
Hose Port Type O-Ring
Input Shaft Diameter (in) 0.75
Input Shaft Diameter (mm) 19.05
Input Shaft Length (in) 1.13
Input Shaft Length (mm) 28.58
Number of Mounting Holes 1
Package Contents Rack and Pinion, Sealing Kit, Instruction Sheet
Pressure Port Thread Size M16 x 1.5
Product Condition Remanufactured
Rack Length (in) 43.50
Rack Length (mm) 1104.90
Return Port Thread Size M17 x 1.5
Steering Rack Color Black
Thread Length (in) 2.15
Thread Length (mm) 54.51
Tie Rod Ends Included Yes
Total Turns Lock to Lock 3.88
Product line Rack and Pinion Assembly
Fits Chevrolet and Suzuki · 4 vehicles

Remanufactured OE part. Built to original equipment standards for a precise fit.

Factory-tested. Simulates demanding conditions and verifies on-car communications.

New sealing components. Rubber seals and lubricant are replaced for longer service life.

Cross-references Chevrolet 91177153, Chevrolet 91177193 and Chevrolet 91177194 for the same application. See all 5.

$535.34Free shipping
In stock · usually ships same day before 1pm CST
Step 1 — Confirm fitment
Free return shipping if it doesn't fit when you check fitment here first.
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Step 2 — Quantity
Order total $535.34
Free shipping to the continental U.S.
Free returns within 60 days if it doesn't fit when fitment is verified.

Remanufactured Steering Rack for Tracker and Vitara

Cardone 26-2040 is a remanufactured electronic power steering rack and pinion assembly built for direct OE-style fitment and dependable steering response. It is engineered for 2003-2004 Chevrolet Tracker and 2003-2004 Suzuki Vitara applications, with factory-tested performance and renewed sealing components for consistent operation.

Key Features

  • Remanufactured rack and pinion assembly for Chevrolet Tracker and Suzuki Vitara
  • Factory test drive verifies operation under extreme conditions and checks on-car communications
  • 100% replacement of rubber sealing components
  • New spool valve seals and rack donut seals installed where applicable
  • Specialized lubricant applied for extended service life
  • Protective coating helps resist corrosion and rust
  • Black steering rack finish with steel and aluminum casting materials
  • Includes rack and pinion, sealing kit, and instruction sheet

Product Details

The Cardone Rack and Pinion Assembly line focuses on remanufactured OE replacement steering components that restore precise steering feel while maintaining vehicle-specific fit. Part number 26-2040 uses O-ring hose ports, M16 x 1.5 pressure port threads, M17 x 1.5 return port threads, and a 43.50-inch rack length. It also includes tie rod ends and is built with a 0.75-inch input shaft diameter, 1.13-inch input shaft length, and 3.88 total turns lock to lock. This part cross-references Chevrolet 91177153 and Suzuki 4858067D52 for the same application.

Common Steering Issues It Can Address

  • Hard steering during the first few minutes of driving
  • Power steering pump whine caused by air in the system after service
  • Steering that does not return to center after a turn
  • Internal bypass from worn spool valve sealing surfaces
  • Fluid leaks from aged rack seals and related steering components

Installation Notes

For 2003-2004 Chevrolet Tracker and 2003-2004 Suzuki Vitara applications, install an in-line filter and use OE fluid. Flush the hydraulic power steering system when installing this Rack and Pinion Assembly with inner tie rods for warranty validation. Proper bleeding is important to remove air from the system and reduce pump noise after installation.

Quality Assurance

Each Cardone 26-2040 unit is remanufactured to rigorous quality and performance standards, then factory test driven to verify operation and communications. Rubber sealing components are replaced, specialized lubricant is applied, and the unit is finished with a protective coating to support long-term durability. The remanufacturing process also reduces energy and raw material use compared with producing a new part.

This part fits 4 vehicles
Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
YearMakeModelPositionNotes
2004ChevroletTrackerN/AInstall in-line filter and use OE fluid; flush hydraulic power system when installing Rack and Pinion Assembly with inner tie rods for warranty validation.; Rack and Pinion Assembly
2004SuzukiVitaraN/AInstall in-line filter and use OE fluid; flush hydraulic power system when installing Rack and Pinion Assembly with inner tie rods for warranty validation.; Rack and Pinion Assembly
2003ChevroletTrackerN/AInstall in-line filter and use OE fluid; flush hydraulic power system when installing Rack and Pinion Assembly with inner tie rods for warranty validation.; Rack and Pinion Assembly
2003SuzukiVitaraN/AInstall in-line filter and use OE fluid; flush hydraulic power system when installing Rack and Pinion Assembly with inner tie rods for warranty validation.; Rack and Pinion Assembly
Directly replaces or cross-references 5 part numbers
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.
Chevrolet — 91177153Chevrolet — 91177193Chevrolet — 91177194Suzuki — 4858067D52Suzuki — 4883067D00