Cardone 27-6541 Steering Gear

Overview of Cardone Steering Gear 27-6541

The Cardone Steering Gear 27-6541 is a remanufactured power steering gear designed for select Ford, Lincoln, and Mercury vehicles. Engineered to meet OEM specifications, this steering gear ensures reliable steering performance for models such as the Ford Thunderbird, Lincoln Continental, and Mercury Cougar.

• Remanufactured power steering gear in black finish
• Input shaft diameter: 0.73 inches (18.42 mm) with 35 splines plus blank and groove
• Output shaft diameter: 1.31 inches (33.32 mm)
• Three mounting holes for secure installation
• Standard pump rotation with seat-type hose ports
• Pressure port thread size: 1/2 x 20; return port thread size: 5/8 x 18
• Includes gear, instruction sheet, flushing instructions, and instruction tag

About the Cardone Steering Gear Product Line

The Cardone Steering Gear product line focuses on remanufactured steering components that restore steering functionality while maintaining compatibility with original equipment. This line offers power steering gears that are rebuilt to precise standards, providing a cost-effective alternative to new parts without compromising fit or function. The 27-6541 model is part of this line, designed specifically for power steering systems requiring a splined, grooved input shaft and standard pump rotation.

Detailed Product Description

This Cardone Steering Gear 27-6541 features a splined and grooved input shaft with 35 splines plus a blank and groove, measuring 0.73 inches in diameter, ensuring a precise fit with compatible steering columns. The output shaft diameter of 1.31 inches supports robust connection to the steering linkage. The unit includes three mounting holes for secure attachment to the vehicle frame. Hose ports are of the seat type, with pressure and return port thread sizes of 1/2 x 20 and 5/8 x 18 respectively, matching OEM specifications. The steering box type is power steering, designed for vehicles requiring 3.3 or 4.0 total turns lock to lock. This remanufactured gear comes with detailed installation and flushing instructions to assist with proper setup.

Compatible Vehicles and Common Applications

• Ford Colony Park
• Ford Thunderbird
• Lincoln Continental
• Mercury Cougar
• Ford Grand Marquis
• Ford LTD
• Mercury Marauder
• Mercury Marquis
• Mercury Montego

This steering gear is suitable for power steering systems in these models, providing a direct replacement for worn or damaged steering gears.

Issues Addressed by Cardone Steering Gear 27-6541

• Steering play or looseness due to worn internal components
• Difficulty in steering or increased effort when turning
• Leaking steering gear causing fluid loss
• Unusual noises or grinding during steering operation
• Inconsistent steering response or delayed return to center

Installation Notes and Tips

• Verify compatibility with vehicle make and model before installation
• Follow included flushing instructions to remove contaminants from the steering system
• Ensure proper alignment of the input shaft splines and mounting holes
• Use recommended torque specifications for mounting bolts
• Check for leaks after installation and test steering response thoroughly

Quality Assurance and Warranty

The Cardone Steering Gear 27-6541 is remanufactured to meet or exceed OEM standards, ensuring reliable performance and durability. Each unit undergoes rigorous testing and inspection before shipment. Warranty coverage details are provided by Cardone and typically include protection against defects in materials and workmanship for a specified period.