HomeTransfer Case > MotorsCardone 48-204 Transfer Case Motor
Part #: 48-204

Cardone 48-204 Transfer Case Motor

Transfer Case Motor
⚙️ 17 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
📦Transfer Case Motor
🚗Fitment: Ford and Mercury, Explorer and Mountaineer
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Reliable Transfer Case Motor for Ford Explorer and Mercury Mountaineer

The Cardone Transfer Case Motor 48-204 is a remanufactured component designed specifically for Ford Explorer and Mercury Mountaineer models. Engineered with a durable steel housing and a bullet-style connector, this motor ensures consistent performance in your vehicle's transfer case system.

  • Remanufactured transfer case motor with steel component housing
  • Bullet connector/terminal configuration for secure electrical connection
  • Compatible with Ford Explorer and Mercury Mountaineer transfer case systems
  • Environmentally conscious design with E-Waste compliance
  • Includes instruction sheet for installation guidance

About the Cardone Transfer Case Motor Product Line

The Cardone Transfer Case Motor product line focuses on remanufactured motors that restore proper function to transfer case assemblies. These motors are factory-set in the 2-wheel drive position and designed to meet OEM specifications for reliable drivetrain engagement. The 48-204 part number is part of this line, offering a balance of quality and environmental responsibility through its E-Waste compliance.

Product Details and Specifications

This transfer case motor features a robust steel housing that provides durability and resistance to wear. The bullet-style connector ensures a secure and reliable electrical connection, minimizing the risk of connection failures. The motor is remanufactured to factory standards and includes an instruction sheet to assist with installation. It is designed to replace faulty motors in the transfer case system of Ford Explorer and Mercury Mountaineer vehicles, restoring proper 4WD operation.

Common Issues Addressed by This Transfer Case Motor

  • Service 4WD light illuminated or 4WD system inoperative
  • Transfer case motor failure causing inability to shift between 2WD and 4WD
  • Manual shifting required due to transfer case control module calibration issues
  • Faulty motor drive position affecting drivetrain engagement
  • Electrical connection problems related to worn or damaged motor terminals

Installation Notes and Tips

When installing the Cardone 48-204 transfer case motor, ensure the transfer case is manually shifted into the 2-wheel drive position before beginning. Do not operate the motor while it is off the transfer case to avoid damage. The motor drive is factory-set in the 2WD position, so verify alignment during installation. Use appropriate tools to manually shift the transfer case if necessary, and follow the included instruction sheet carefully for best results.

Quality Assurance and Warranty

This remanufactured transfer case motor undergoes thorough testing to meet performance standards. Cardone provides quality assurance with each unit, ensuring compatibility and reliable operation for Ford Explorer and Mercury Mountaineer vehicles. Please refer to Cardone's warranty policy for specific coverage details related to the 48-204 transfer case motor.

BrandCardone
Part Number48-204
PositionTransfer Case Motor
Component Housing MaterialSteel
Connector/Terminal ConfigurationBullet
E-WasteYes
Package ContentsTransfer Case Motor; Instruction Sheet
Product ConditionRemanufactured

This part fits 17 vehicles. Search below:

YearMakeModelDrive TypePositionNotes
2001FordExplorerAWDN/ATransfer Case Motor
2001FordExplorer4WDN/ATransfer Case Motor
2001MercuryMountaineer4WDN/ATransfer Case Motor
2001MercuryMountaineerAWDN/ATransfer Case Motor
2000FordExplorerAWDN/ATransfer Case Motor
2000FordExplorer4WDN/ATransfer Case Motor
2000MercuryMountaineer4WDN/ATransfer Case Motor
2000MercuryMountaineerAWDN/ATransfer Case Motor
1999FordExplorerAWDN/ATransfer Case Motor
1999FordExplorer4WDN/ATransfer Case Motor
1998FordExplorerAWDN/ATransfer Case Motor
1998FordExplorer4WDN/ATransfer Case Motor
1997FordExplorerAWDN/ATransfer Case Motor
1997FordExplorer4WDN/ATransfer Case Motor
1996FordExplorerAWDN/ATransfer Case Motor
1996FordExplorer4WDN/ATransfer Case Motor
1995FordExplorer4WDN/Awith 7 Terminal Rectangle Plug; Transfer Case Motor

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

F77Z7G360AAXL2Z7G360AAYL2Z7G360AA

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.