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Cardone 54-77064 Power Brake Booster
Reliable Vacuum Power Brake Booster for Chevrolet and Saturn
The Cardone Vacuum Power Brake Booster 54-77064 is designed to restore proper brake assist performance in select Chevrolet and Saturn vehicles. This remanufactured power brake booster offers a durable steel construction and a single diaphragm design to ensure consistent braking response.
- Compatible with Chevrolet Malibu and Saturn Aura models
- Remanufactured for reliable performance and durability
- Single diaphragm style with a 9.56-inch (242.824 mm) diameter
- Constructed from steel with a gray finish for corrosion resistance
- Includes booster, instruction manual, and master cylinder neck seal
- Master cylinder stud thread size: M8 x 1.25
About the Cardone Vacuum Power Brake Booster Line
The Cardone Vacuum Power Brake Booster product line focuses on remanufactured components that meet or exceed OEM specifications. This line is engineered to provide consistent vacuum assist for braking systems, improving pedal feel and stopping power. The 54-77064 model is part of this line, offering a reliable replacement option for Chevrolet Malibu and Saturn Aura vehicles requiring a power brake booster.
Product Details and Specifications
This power brake booster features a single diaphragm design with a diameter of 9.56 inches (242.824 mm), which is critical for providing the necessary vacuum assist to the brake system. The steel construction ensures strength and longevity, while the gray color finish helps resist corrosion. The package includes the booster unit itself, an instruction manual for installation guidance, and a master cylinder neck seal to maintain proper sealing and function. Note that the master cylinder is not included with this part. The master cylinder stud thread size is M8 x 1.25, compatible with the specified vehicle models.
Common Applications and Issues Addressed
- Restores brake pedal assist in Chevrolet Malibu and Saturn Aura vehicles
- Resolves hard brake pedal or increased pedal effort
- Eliminates brake drag caused by faulty booster diaphragms
- Fixes vacuum leaks affecting brake performance
- Addresses inconsistent or spongy brake pedal feel
Installation Notes and Tips
Installation of the Cardone 54-77064 Vacuum Power Brake Booster requires basic mechanical skills and proper tools. Ensure the vehicle is securely lifted and the brake system is depressurized before removal. Follow the included instruction manual carefully to avoid damage to the booster or brake system components. Verify the master cylinder stud thread size (M8 x 1.25) matches your vehicle’s master cylinder. After installation, bleed the brake system to remove any air and test pedal feel before driving.
Quality Assurance and Warranty
This Cardone Vacuum Power Brake Booster is remanufactured to meet strict quality standards, ensuring reliable operation and durability. While specific warranty details are not provided here, Cardone typically offers limited warranties on remanufactured parts. Refer to the product documentation or Cardone’s official resources for warranty coverage information.
| Brand | Cardone |
|---|---|
| Part Number | 54-77064 |
| Position | Vacuum Power Brake Booster |
| Brake Booster Diaphragm Style | Single |
| Color | Gray |
| Diaphragm Diameter (in) | 9.56 |
| Diaphragm Diameter (mm) | 242.824 |
| E-Waste | No |
| Master Cylinder Included | No |
| Master Cylinder Stud Thread Size | M8 x 1.25 |
| Material | Steel |
| Package Contents | Booster; Instruction Manual; M/C Neck Seal |
| Product Condition | Remanufactured |
This part fits 5 vehicles. Search below:
| Year | Make | Model | Submodel | Position | Notes |
|---|---|---|---|---|---|
| 2010 | Chevrolet | Malibu | Hybrid | N/A | Fits vehicles lacking master cylinders.; Vacuum Power Brake Booster |
| 2009 | Chevrolet | Malibu | Hybrid | N/A | Fits vehicles lacking master cylinders.; Vacuum Power Brake Booster |
| 2009 | Saturn | Aura | Hybrid | N/A | Fits vehicles lacking master cylinders.; Vacuum Power Brake Booster |
| 2008 | Saturn | Aura | Green Line | N/A | Fits vehicles lacking master cylinders.; Vacuum Power Brake Booster |
| 2007 | Saturn | Aura | Green Line | N/A | Fits vehicles lacking master cylinders.; Vacuum Power Brake Booster |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.