Carlson 41208 Disc Brake Caliper Repair Kit - Rear

Carlson 41208 Rear Caliper Repair Kit

Carlson 41208 is a disc brake caliper repair kit for rear brake service on select Ford, Mercury, Lincoln, and Jeep applications. It includes the boot and square cut seals needed to restore caliper sealing and release function during normal brake apply and release cycles.

Key Features

• Disc brake caliper repair kit for rear service applications
• Includes boot and square cut seals for caliper sealing surfaces
• Supports proper caliper movement during apply and release operation
• Fits select Ford Explorer, Ford Explorer Sport Trac, Mercury Mountaineer, and Jeep rear brake applications
• Carlson part number 41208

Detailed Description

This Carlson caliper repair kit is built for rear disc brake service where worn seals or damaged boots can affect caliper operation. By replacing the sealing components, the kit helps maintain the caliper’s ability to move and seal as intended. It is a direct-fit service part for multiple rear brake configurations, including 2006-2010 Ford Explorer rear D1109, 2007-2010 Ford Explorer Sport Trac rear D1109, and 2006-2010 Mercury Mountaineer rear disc D1109 applications. It also fits additional rear brake setups on Jeep Liberty, Jeep TJ, Jeep Wrangler, Ford Ranger, Ford Explorer Sport, Ford Aviator, and related models listed below.

Vehicle Fitment

• Fits 2006-2010 Ford Explorer, rear, D1109
• Fits 2007-2010 Ford Explorer Sport Trac, rear, D1109
• Fits 2006-2010 Mercury Mountaineer, rear, Disc; D1109
• Fits 2003-2007 Jeep Liberty, rear, Fitment Note: Disc Brake Caliper Pin Boot Kit for D981 model.
• Fits 2003-2006 Jeep TJ, rear, Fitment Note: Disc Brake Caliper Pin Boot Kit for D981 model.
• Fits 2003-2006 Jeep Wrangler, rear, Fitment Note: Disc Brake Caliper Pin Boot Kit for D981 model.
• Fits 2002-2005 Ford Explorer, rear, Disc Brake Caliper Pin Boot Kit, fits D881
• Fits 2003-2005 Ford Explorer Sport Trac, rear, D667 Disc Brake Caliper Pin Boot Kit
• Fits 2003-2005 Lincoln Aviator, rear, Disc D952
• Fits 2002-2005 Mercury Mountaineer, rear, Disc; D881
• Fits 2001-2003 Ford Explorer Sport, rear, D667 Disc Brake Caliper Pin Boot Kit
• Fits 1998-2002 Ford Ranger, rear, D667 Disc Brake Caliper Pin Boot Kit

Common Repair Uses

• Replacing cracked or torn caliper boots
• Restoring sealing performance at the caliper piston area
• Addressing uneven caliper release after brake service
• Repairing rear brake calipers on Ford Explorer and Mercury Mountaineer models
• Servicing rear disc brake calipers on Jeep Liberty, TJ, and Wrangler applications

Installation Notes

Confirm caliper design and brake code before ordering, since fitment varies by model year and caliper type. Clean the caliper thoroughly before installing new seals and boots, and inspect the piston, slide surfaces, and pin bores for wear or corrosion. This part cross-references Monroe Shocks & Struts (e.g., 172286, 182286) for the same application.

Quality Assurance

Carlson manufactures brake service components for applications where sealing and caliper movement must work together for proper brake operation. Part number 41208 is intended for the listed rear disc brake applications and follows the fitment details provided for each vehicle.