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Carlson 7541 Disc Brake Caliper Piston - Front
| Brand | Carlson 7938 |
|---|---|
| Center Electrode Core Material | Copper |
| Center Electrode Tip Material | Nickel |
| Electrical Terminal Type | Non-Removable Nut |
| Ground Configuration | Standard |
| Ground Electrode Core Material | Nickel |
| Ground Electrode Quantity | 1 |
| Ground Electrode Tip Design | Standard |
| Hex Size | 5/8 |
| Insulator Height | 50.50 |
| Manufacturer Heat Range | 5 |
| Part Number | BKR5E |
| Pre-Gap Size | .036 |
| Reach | .75 |
| Resistance | 5000 |
| Seat Type | Flat |
| Stock Number | 7938 |
| Thread Diameter | 14.00 |
| Fits | —43 vehicles |
Caliper piston. Uses brake fluid pressure to press the pads against the rotor.
Brake hydraulics part. Essential hardware for the braking system to work together properly.
Will it fit your vehicle?
Free return shipping if it doesn't fit.
Disc Brake Caliper Piston for Front Brake Service
Carlson 7541 is a disc brake caliper piston for front brake hydraulic service. It uses brake fluid pressure to move the caliper piston and press the brake pads against the rotor, helping restore proper braking action on supported Ford, Mazda, and related applications.
Key Features
- Disc brake caliper piston for front-position brake repair
- Supports hydraulic force transfer inside the caliper assembly
- Fits a wide range of Ford Ranger, Ford Explorer, Ford Aerostar, and Mazda truck/SUV applications
- Application-specific fitment for disc brake caliper repair kits and caliper service work
- Carlson part number 7541 for catalog and cross-reference use
Detailed Description
When brake pedal pressure is applied, the caliper piston converts hydraulic pressure into clamping force at the rotor. Carlson 7541 is built for front brake applications across multiple Ford and Mazda platforms, including 1993-1997 Ford Aerostar, 1994 Ford Explorer, 1994 Ford Ranger, 1994 Mazda B2300, 1994 Mazda B3000, 1994 Mazda B4000, and 1991-1994 Mazda Navajo. It also fits earlier Ford Ranger, Bronco II, and Aerostar front disc brake configurations listed in the fitment data. This part cross-references Monroe Shocks & Struts (e.g., 172286, 182286) for the same application.
What It Helps Address
- Brake pedal travel caused by worn caliper piston surfaces
- Uneven pad contact at the rotor
- Reduced hydraulic response in the front brake caliper
- Brake drag or sticking related to caliper piston wear
- Service needs during front disc brake caliper repair
Installation Notes and Tips
Verify caliper type, rotor setup, and year-specific fitment before installation. Clean the caliper bore thoroughly and inspect seals, dust boots, and related hydraulic components during service. Confirm the piston seats smoothly in the caliper and bleed the brake system after reassembly to remove air from the hydraulic circuit. Use the exact vehicle application listed for Carlson 7541, especially on Ford Ranger and Ford Explorer front brake repairs.
Quality Assurance
Carlson positions brake components as part of a complete system, where each piece must work together for proper stopping performance. Carlson 7541 is cataloged for direct-fit front brake applications on the listed Ford and Mazda vehicles, including Ford Ranger, Ford Explorer, and Ford Aerostar models.
| Year | Make | Model | Position | Notes |
|---|---|---|---|---|
| 1997 | Ford | Aerostar | Front | Fits model D607 vehicles. |
| 1996 | Ford | Aerostar | Front | Fits model D607 vehicles. |
| 1995 | Ford | Aerostar | Front | Fits model D607 vehicles. |
| 1994 | Ford | Aerostar | Front | Fits model D607 vehicles. |
| 1994 | Ford | Explorer | Front | D654 |
| 1994 | Ford | Ranger | Front | D654 |
| 1994 | Mazda | B2300 | Front | Fitment: Disc, D387 |
| 1994 | Mazda | B3000 | Front | Fitment: Disc, D387 |
| 1994 | Mazda | B4000 | Front | Fitment: Disc, D387 |
| 1994 | Mazda | Navajo | Front | Fitment: Disc, D387 |
| 1993 | Ford | Aerostar | Front | Fits model D607 vehicles. |
| 1993 | Ford | Explorer | Front | Compatible with D387 models Disc Brake Caliper Repair Kit |
| 1993 | Ford | Ranger | Front | Compatible with D387 models Disc Brake Caliper Repair Kit |
| 1993 | Mazda | Navajo | Front | Fitment: Disc, D387 |
| 1992 | Ford | Aerostar | Front | Compatible with D387 models Disc Brake Caliper Repair Kit |
| 1992 | Ford | Explorer | Front | Compatible with D387 models Disc Brake Caliper Repair Kit |
| 1992 | Ford | Ranger | Front | Compatible with D387 models Disc Brake Caliper Repair Kit |
| 1992 | Mazda | Navajo | Front | Fitment: Disc, D387 |
| 1991 | Ford | Aerostar | Front | Compatible with D387 models Disc Brake Caliper Repair Kit |
| 1991 | Ford | Explorer | Front | Compatible with D387 models Disc Brake Caliper Repair Kit |
| 1991 | Ford | Ranger | Front | Compatible with D387 models Disc Brake Caliper Repair Kit |
| 1991 | Mazda | Navajo | Front | Fitment: Disc, D387 |
| 1990 | Ford | Aerostar | Front | Compatible with D387 models Disc Brake Caliper Repair Kit |
| 1990 | Ford | Bronco II | Front | Fitment: Disc Brake Caliper Repair Kit D326. |
| 1990 | Ford | Ranger | Front | Compatible with D387 models Disc Brake Caliper Repair Kit |
| 1989 | Ford | Aerostar | Front | Fitment: Disc Brake Caliper Repair Kit D326. |
| 1989 | Ford | Bronco II | Front | Fitment: Disc Brake Caliper Repair Kit D326. |
| 1989 | Ford | Ranger | Front | All From late'87; D387 |
| 1988 | Ford | Aerostar | Front | Fitment: Disc Brake Caliper Repair Kit D326. |
| 1988 | Ford | Bronco II | Front | Fitment: Disc Brake Caliper Repair Kit D326. |
| 1988 | Ford | Ranger | Front | From 3/1/1987; D387 |
| 1987 | Ford | Aerostar | Front | Fitment: Disc Brake Caliper Repair Kit D326. |
| 1987 | Ford | Bronco II | Front | Fitment: Disc Brake Caliper Repair Kit D326. |
| 1987 | Ford | Ranger | Front | From 3/1/1987; D387 |
| 1987 | Ford | Ranger | Front | To 3/1/1987 - D326 - Disc Brake Caliper Repair Kit |
| 1986 | Ford | Aerostar | Front | Fitment: Disc Brake Caliper Repair Kit D326. |
| 1986 | Ford | Bronco II | Front | Fitment: Disc Brake Caliper Repair Kit D326. |
| 1986 | Ford | Ranger | Front | Fitment: Disc Brake Caliper Repair Kit D326. |
| 1985 | Ford | Bronco II | Front | Fitment: Disc Brake Caliper Repair Kit D326. |
| 1985 | Ford | Ranger | Front | Fitment: Disc Brake Caliper Repair Kit D326. |
| 1984 | Ford | Bronco II | Front | Fitment: Disc Brake Caliper Repair Kit D326. |
| 1984 | Ford | Ranger | Front | Fitment: Disc Brake Caliper Repair Kit D326. |
| 1983 | Ford | Ranger | Front | D249 |
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