HomeIgnition > Hardware, Fasteners and FittingsChampion 803 Spark Plug
Part #: 803

Champion 803 Spark Plug

Copper Plus
8 vehicles fit this part
Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
Copper Plus
Fitment: Suzuki, Yamaha, Volkswagen, Kawasaki, Beta, Renault, Bultaco, Polaris, Harley Davidson, Sno-Jet, NSU, Lancia, Alfa Romeo, Simca, Alvis, Fiat, Turner, BMW, Facel Vega, Lotus, Panhard, MG, and Mercedes-Benz, DS80, RT100, Transporter, Vanagon, JS650 650SX, TR33, KL250, KLT200, Fuego, KE175, KZ250, KZ440A LTD, KZ440D LTD Belt, KZ650H CSR, DT100, MX100, KZ440B/G, KZ650B/F, KZ650E LTD, DS185, YZ50, Pursang 250, KZ400B, KZ400H LTD, KZ650C Custom, KZ650D SR, R17, GS425, TY175, KZ200, KZ400A Deluxe, KZ400C Special, GS400X, TY250, KZ400/D, KZ400S Special, Electra 340, GT550, RM80, JS400, Electra 440, SX125, Z90, RL250, Star-Jet 292 Yamaha, SL292, 1200C, Colt 295, Colt S/S 295, W1SS, W2SS Commander, W2TT Commander, Fulvia, SS396, 2600, Flaminia, 1000, TF21, 124, W1, TE21, 950, SPR60, 3200, Facellia, 2000, Super Seven, PL-17, MGA, 219, Dyna, 1900, and 803
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Overview of Champion Copper Plus Spark Plug 803

The Champion Copper Plus Spark Plug 803 is engineered for reliable ignition performance in Volkswagen Vanagon vehicles. Designed with durable nickel and copper alloy materials, this spark plug supports consistent engine operation and efficient combustion.

  • Ground electrode core made of nickel for durability
  • Nickel center electrode tip ensuring stable spark delivery
  • Pre-set gap size of 0.025 inches for optimal ignition
  • Flat seat type with 0.75-inch reach for precise fitment
  • Thread diameter of 14 mm (0.551 inch) compatible with Volkswagen Vanagon engines
  • Removable nut electrical terminal type for easy installation
  • Heat range rating of 4 suitable for small engine applications
  • No resistor type, designed for specific ignition systems

Champion Copper Plus Product Line Details

The Copper Plus line by Champion focuses on spark plugs that combine copper core technology with nickel alloy electrodes. This design enhances conductivity and heat dissipation, which helps maintain stable engine performance. The Copper Plus spark plugs are tailored for small engine classifications, making them suitable for Volkswagen Vanagon models requiring precise ignition components like the part number 803.

Technical Description and Specifications

The Champion Copper Plus 803 spark plug features a single ground electrode constructed from a nickel copper alloy, paired with a nickel center electrode tip. The plug has a flat seat and a reach of 0.75 inches, ensuring proper sealing and fitment in the combustion chamber. Its pre-gap size is factory set at 0.025 inches (0.65 mm), which supports efficient spark generation. The thread diameter measures 14 mm (0.551 inch), and the hex size is 20.65 mm (0.813 inch), allowing for standard installation tools. This spark plug does not include a resistor, aligning with specific ignition system requirements in Volkswagen Vanagon vehicles.

Applications and Problem Solving

  • Compatible with Volkswagen Vanagon ignition systems requiring part number 803
  • Addresses misfiring issues caused by worn or damaged spark plugs
  • Helps improve cold starts and overall engine responsiveness
  • Reduces fouling and electrode wear through durable nickel and copper materials
  • Supports consistent combustion for smoother engine operation

Installation Notes and Tips

  • Ensure the spark plug gap is checked and adjusted if necessary before installation
  • Use a torque wrench to tighten the spark plug to manufacturer specifications to avoid damage
  • Verify compatibility with Volkswagen Vanagon engine model and ignition system
  • Inspect the ignition terminal and wiring for corrosion or damage during replacement

Quality Assurance and Warranty

Champion Copper Plus spark plugs are manufactured to meet OEM standards for fit, form, and function. The part number 803 undergoes rigorous quality control to ensure reliable performance in Volkswagen Vanagon vehicles. While specific warranty details are not provided, Champion products typically come with manufacturer-backed quality assurance to support durability and consistent operation.

BrandChampion
Part Number803
PositionCopper Plus
Center Electrode Diameter (Inch)0.1
Center Electrode Tip MaterialNickel
ClassificationChampion Copper Plus Small Engine
Electrical Terminal TypeRemovable Nut
Ground Electrode Core MaterialNickel
Ground Electrode MaterialNickel Copper Alloy
Ground Electrode Quantity1
Hex Size0.813
Hex Size20.650
Hex TypeHex
Installed Height (Inch)2.15
Manufacturer Heat Range4
Plug TypeN4C
Pre-Gap Size0.025
Pre-Gap Size0.65
Reach0.75
Resistor TypeNo
Seat TypeFlat
Taper Diameter (Inch)0.25
Thread Diameter0.551
Thread Diameter14.000

This part fits 8 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
1991VolkswagenVanagon2.1LH4N/ANon-Resistor Type; OE Type; Gap 0.028 (in); Plug Type Number N4C; Copper Plus
1990VolkswagenVanagon2.1LH4N/ANon-Resistor Type; OE Type; Gap 0.028 (in); Plug Type Number N4C; Copper Plus
1989VolkswagenVanagon2.1LH4N/ANon-Resistor Type; OE Type; Gap 0.028 (in); Plug Type Number N4C; Copper Plus
1988VolkswagenVanagon2.1LH4N/ANon-Resistor Type; OE Type; Gap 0.028 (in); Plug Type Number N4C; Copper Plus
1987VolkswagenVanagon2.1LH4N/ANon-Resistor Type; OE Type; Gap 0.028 (in); Plug Type Number N4C; Copper Plus
1986VolkswagenVanagon2.1LH4N/ANon-Resistor Type; OE Type; Gap 0.028 (in); Plug Type Number N4C; Copper Plus
1985VolkswagenVanagon1.9LH4N/ANon-Resistor Type; OE Type; Gap 0.028 (in); Plug Type Number N4C; Copper Plus
1984VolkswagenVanagon1.9LH4N/ANon-Resistor Type; OE Type; Gap 0.028 (in); Plug Type Number N4C; Copper Plus

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

143147CU14G2261530513054405673107533AG2AG2CAG2XB6ESB6ES11B6EVB7EBB7EB11B7EVXC42NE318F6CFF18N4N4CN4GN7N88W20ESLW20ESL11W20ESUW20ESZUW225T30W5CW5CCW5CSW6CCW7CW7CCW7CC0W7CX

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.