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CSF 6029 Intercooler
Overview of CSF Intercooler 6029 for Ford Excursion and Super Duty
The CSF Intercooler part number 6029 is engineered for Ford Excursion, F-250 Super Duty, and F-350 Super Duty models. Designed with durable aluminum construction, this intercooler supports efficient air cooling to maintain optimal engine performance under heavy-duty conditions.
- Core thickness: 2 inches for effective heat dissipation
- Core width: 18 inches, providing ample surface area
- Core length: 29 3/4 inches for enhanced airflow
- Core and tank made from aluminum for lightweight durability
- Inlet and outlet tubes measure 3 3/8 inches for consistent airflow
- Heavy duty plate and bar core design for increased strength
- Box dimensions: 41" length, 22" width, 10" height; weight: 45 lbs
- Non-hazardous material for safe handling
Technical Details and Construction
The CSF 6029 intercooler features a heavy duty plate and bar core design, which enhances structural integrity and thermal efficiency. Both the core and tank are constructed from aluminum, reducing weight while resisting corrosion. The core dimensions—2 inches thick, 18 inches wide, and nearly 30 inches long—allow for substantial cooling capacity, critical for turbocharged engines in Ford Excursion and Super Duty trucks. The 3 3/8 inch inlet and outlet tubes ensure consistent airflow, supporting engine performance during demanding driving conditions.
Compatible Vehicles and Applications
This intercooler is compatible with the following Ford models:
- Ford Excursion
- Ford F-250 Super Duty
- Ford F-350 Super Duty
It is designed to replace factory intercoolers in these vehicles, helping to maintain proper intake air temperatures and improve engine efficiency.
Common Issues Addressed by the CSF 6029 Intercooler
- Reduced engine power due to inefficient air cooling
- Overheating of intake air in turbocharged Ford Excursion and Super Duty trucks
- Decreased fuel efficiency caused by high intake temperatures
- Potential turbocharger lag from inadequate intercooler performance
- Corrosion or damage to original intercooler components
Installation Notes and Tips
Installation of the CSF 6029 intercooler should be performed by a qualified technician familiar with Ford Excursion and Super Duty models. Ensure all connections, including the 3 3/8 inch inlet and outlet tubes, are securely fastened to prevent leaks. Inspect surrounding components for wear or damage during installation. Proper alignment and mounting are essential to maintain airflow efficiency and prevent premature wear.
Quality Assurance and Warranty
CSF intercoolers are manufactured to meet OEM standards, using high-quality aluminum materials and a robust plate and bar core design. While specific warranty details for part number 6029 should be confirmed with the distributor or manufacturer, CSF products typically come with a limited warranty covering defects in materials and workmanship to ensure reliability and performance.
| Brand | CSF |
| Part Number | 6029 |
| Box Height (in) | 10 |
| Box Length (in) | 41 |
| Box Weight (lbs) | 45 |
| Box Width (in) | 22 |
| Core Length | 29 3/4 |
| Core Material | Aluminum |
| Core Thickness | 2 |
| Core Width | 18 |
| Hazardous Material | No |
| Inlet Tube (in) | 3 3/8 |
| Outlet Tube (in) | 3 3/8 |
| Tank Material | Aluminum |
| Tech Note | Heavy Duty Plate & Bar Core Design |
This part fits 14 vehicles. Search below:
| Year | Make | Model | Liters | Cylinders | Fuel Type | Position | Notes |
|---|---|---|---|---|---|---|---|
| 2003 | Ford | Excursion | 7.3L | V8 | DIESEL | N/A | w/ Heavy Duty Plate/Bar Design; w/ Aluminum Tank Design |
| 2003 | Ford | F-250 Super Duty | 7.3L | V8 | DIESEL | N/A | w/ Heavy Duty Plate/Bar Design; w/ Aluminum Tank Design |
| 2003 | Ford | F-350 Super Duty | 7.3L | V8 | DIESEL | N/A | w/ Heavy Duty Plate/Bar Design; w/ Aluminum Tank Design |
| 2002 | Ford | Excursion | 7.3L | V8 | DIESEL | N/A | w/ Heavy Duty Plate/Bar Design; w/ Aluminum Tank Design |
| 2002 | Ford | F-250 Super Duty | 7.3L | V8 | DIESEL | N/A | w/ Heavy Duty Plate/Bar Design; w/ Aluminum Tank Design |
| 2002 | Ford | F-350 Super Duty | 7.3L | V8 | DIESEL | N/A | w/ Heavy Duty Plate/Bar Design; w/ Aluminum Tank Design |
| 2001 | Ford | Excursion | 7.3L | V8 | DIESEL | N/A | w/ Heavy Duty Plate/Bar Design; w/ Aluminum Tank Design |
| 2001 | Ford | F-250 Super Duty | 7.3L | V8 | DIESEL | N/A | w/ Heavy Duty Plate/Bar Design; w/ Aluminum Tank Design |
| 2001 | Ford | F-350 Super Duty | 7.3L | V8 | DIESEL | N/A | w/ Heavy Duty Plate/Bar Design; w/ Aluminum Tank Design |
| 2000 | Ford | Excursion | 7.3L | V8 | DIESEL | N/A | w/ Heavy Duty Plate/Bar Design; w/ Aluminum Tank Design |
| 2000 | Ford | F-250 Super Duty | 7.3L | V8 | DIESEL | N/A | w/ Heavy Duty Plate/Bar Design; w/ Aluminum Tank Design |
| 2000 | Ford | F-350 Super Duty | 7.3L | V8 | DIESEL | N/A | w/ Heavy Duty Plate/Bar Design; w/ Aluminum Tank Design |
| 1999 | Ford | F-250 Super Duty | 7.3L | V8 | DIESEL | N/A | w/ Heavy Duty Plate/Bar Design; w/ Aluminum Tank Design |
| 1999 | Ford | F-350 Super Duty | 7.3L | V8 | DIESEL | N/A | w/ Heavy Duty Plate/Bar Design; w/ Aluminum Tank Design |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.