CSF 6065 Intercooler

CSF 6065 Intercooler Overview

The CSF 6065 intercooler is an OE-style replacement built for 2003 Dodge Sprinter 2500 and 2003 Dodge Sprinter 3500 applications with Federal Emissions and plastic tank design. It uses an aluminum core with plastic tanks and a tube-and-fin core layout to match factory-style packaging and airflow requirements.

Designed for direct-fit service on the Dodge Sprinter 2500 and Dodge Sprinter 3500, this intercooler supports factory-style charge-air cooling with inlet and outlet tube sizes that match the original configuration. The CSF 6065 is a practical choice when replacing a damaged or leaking intercooler on the 2003 Sprinter platform.

Key Features

• OE-style tube-and-fin core design
• Aluminum core construction with plastic tanks
• Core dimensions: 28 1/4 in. length, 10 3/16 in. width, 1 3/16 in. thickness
• 2 9/16 in. inlet and outlet tube sizes
• Direct-fit layout for 2003 Dodge Sprinter 2500 and 2003 Dodge Sprinter 3500
• Built for Federal Emissions vehicles with plastic tank design

Detailed Description

CSF part number 6065 is an intercooler engineered around factory-style fitment and performance requirements for the 2003 Dodge Sprinter 2500 and 2003 Dodge Sprinter 3500. Its aluminum core and plastic tank construction follow an OE-style tube-and-fin design, helping maintain the original packaging and connection points used on the vehicle. For buyers searching for a 2003 Dodge Sprinter 2500 intercooler replacement or a 2003 Dodge Sprinter 3500 intercooler replacement, CSF 6065 provides a direct-fit solution that aligns with the stock configuration.

This part cross-references Chrysler 05104119AA and Mercedes-Benz 9065010701 for the same application.

Common Replacement Reasons

• Cracked or leaking intercooler tanks
• Damaged charge-air cooler core from road debris or age
• Reduced boost-air cooling efficiency from internal restriction
• Fitment issues after prior repair or incorrect replacement part selection
• Need for an OE-style intercooler on a 2003 Dodge Sprinter 2500 or 3500

Installation Notes and Tips

Verify the vehicle is a 2003 Dodge Sprinter 2500 or 2003 Dodge Sprinter 3500 with Federal Emissions and plastic tank design before ordering. Confirm inlet and outlet tube sizing, mounting points, and surrounding charge-air plumbing against the original unit before installation. Inspect hoses, clamps, and adjacent cooling components for wear while the intercooler is removed.

Quality Assurance

CSF designs and engineers its cooling components for OE-style fitment and performance-focused replacement use. Part number 6065 is built to match the factory-style intercooler layout for the listed Sprinter applications.