CSF 6096 Intercooler

CSF 6096 Intercooler Overview

The CSF 6096 intercooler is built for turbocharged cooling systems that need efficient charge-air temperature control and durable construction. It features an aluminum core and aluminum tanks with a heavy-duty plate and bar core design for demanding street and performance use.

With 33 1/2-inch core length, 30-inch core width, and 2-inch core thickness, this intercooler is sized for applications that use 4-inch inlet and outlet tubes. It is a direct-fit style cooling component for vehicles such as the Ford F-250 and Ford F-350 when matched to the correct application.

Key Features

• CSF part number 6096
• Heavy-duty plate and bar core design
• Aluminum core construction
• Aluminum tank material
• Core dimensions: 33 1/2 in. length, 30 in. width, 2 in. thickness
• 4-inch inlet tube and 4-inch outlet tube
• Built for charge-air cooling in turbo diesel and performance truck applications

Detailed Description

The CSF 6096 intercooler is engineered to manage intake air temperatures by increasing cooling surface area and supporting consistent airflow through the charge-air system. Its plate and bar core design is suited to demanding cooling environments where durability and thermal efficiency matter. The aluminum core and aluminum end tanks help keep weight controlled while maintaining the strength needed for truck and performance use. If you are searching for a CSF 6096 intercooler for Ford F-250 or Ford F-350 cooling system service, this unit provides the core dimensions and tube sizing needed for application matching.

This part cross-references Spectra Premium 4401-3809 for the same application.

Common Issues This Part Can Address

• High intake air temperatures under load
• Reduced charge-air cooling efficiency
• Heat soak during towing or sustained boost
• Cracked or damaged intercooler core assemblies
• Restricted airflow through a worn cooling component

Installation Notes and Tips

Verify core dimensions, inlet and outlet tube size, and mounting layout before installation. Confirm the vehicle uses a 4-inch inlet and 4-inch outlet configuration and compare the replacement unit to the original intercooler for proper fitment. For Ford F-250 and Ford F-350 applications, check surrounding charge-air piping, brackets, and clearance points before final assembly.

Quality Assurance

CSF manufactures cooling components with aluminum construction and a heavy-duty plate and bar core design for demanding automotive use. Part number 6096 is built to meet the dimensional and material requirements listed above for application-specific replacement.