HomeDayco 86838 HVAC Heater Hose - Heater To Pipe or Heater To Pipe-2
Part #: 86838

Dayco 86838 HVAC Heater Hose - Heater To Pipe or Heater To Pipe-2

Small I.D. Heater Hose, Heater To Pipe-2 and Heater To Pipe
39 vehicles fit this part
Select your vehicle to confirm fitment
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OE Direct Replacement — Bolt-on fit, no modifications needed
Small I.D. Heater Hose, Heater To Pipe-2 and Heater To Pipe
Fitment: Ford and Mazda, B4000, Explorer, Explorer Sport, Explorer Sport Trac, and Ranger
Easy Returns — Return within 60 days for a full refund
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Overview of Dayco Small I.D. Heater Hose 86838

The Dayco Small I.D. Heater Hose 86838 is designed for reliable HVAC system performance in select Ford and Mazda vehicles. Engineered with durable EPDM material, this branched heater hose supports efficient coolant flow and temperature regulation in your vehicle's heating system.

  • Constructed from high-quality EPDM for heat and chemical resistance
  • Branched hose design with multiple inside diameters: 5/8 inch and 1/4 inch
  • Black color for standard OEM appearance
  • Meets SAE J20R3 Class D-1 and SAE J1684 Type EC specifications
  • Compatible with Ford B4000, Explorer, Explorer Sport, Explorer Sport Trac, and Ranger models
  • Part number 86838 for precise identification and fitment

Detailed Product Description

The Dayco Small I.D. Heater Hose 86838 is a branched hose constructed from EPDM (ethylene propylene diene monomer) rubber, known for its excellent resistance to heat, ozone, and automotive fluids. This hose features two ends with a 5/8 inch inside diameter and one end with a 1/4 inch inside diameter, allowing it to connect multiple HVAC components efficiently. The outside diameter of the 5/8 inch ends measures 31/32 inch, ensuring a secure fit with compatible fittings. This hose does not include a heat shield or protective sleeve, focusing on core functionality within the HVAC system. It complies with SAE J20R3 Class D-1 and SAE J1684 Type EC standards, confirming its suitability for automotive heating applications.

The Small I.D. Heater Hose product line by Dayco specializes in hoses with smaller inside diameters designed for precise HVAC system connections. This line emphasizes durability and compliance with industry standards, making it a reliable choice for replacement heater hoses in various vehicle models.

Applications and Problem Solving

  • Replacement of worn or cracked heater hoses in Ford and Mazda HVAC systems
  • Restores proper coolant flow to the heater core for effective cabin heating
  • Prevents coolant leaks that can cause engine overheating or HVAC failure
  • Addresses hose degradation due to heat exposure and chemical wear
  • Ensures compatibility with specific Ford B4000, Explorer, Explorer Sport, Explorer Sport Trac, and Ranger models

Installation Notes and Tips

  • Verify hose diameters and branch configuration match your vehicle’s HVAC system
  • Inspect surrounding components for wear or damage during replacement
  • Use proper clamps to secure hose ends and prevent leaks
  • Ensure coolant system is depressurized before removal and installation
  • Check for any signs of contamination or debris in the heater core connections

Quality Assurance

Dayco manufactures the Small I.D. Heater Hose 86838 to meet stringent SAE specifications, ensuring durability and performance in demanding automotive environments. While specific warranty details are not provided, Dayco products are generally backed by quality standards consistent with OEM replacement parts. This hose is designed to maintain HVAC system integrity and support vehicle heating functions reliably over time.

BrandDayco
Part Number86838
PositionSmall I.D. Heater Hose, Heater To Pipe-2 and Heater To Pipe
MaterialEpdm
ColorBlack
End 1 Inside Diameter5/8
End 2 Inside Diameter5/8
End 3 Inside Diameter1/4
Contains Heat ShieldN
Contains Protective SleeveN
End 1 Outside Diameter31/32
End 2 Outside Diameter31/32
Hose TypeBranched hose
SAE SpecificationSae j20r3 class d-1, sae j1684 type ec
Trunk Height12 1/2

This part fits 39 vehicles. Search below:

YearMakeModelSubmodelLitersCylindersFuel TypePositionNotes
2011FordRanger4.0LV6Heater To Pipe-2Small I.D. Heater Hose
2010FordRanger4.0LV6Heater To Pipe-2Small I.D. Heater Hose
2010MazdaB4000Heater To Pipe-2Small I.D. Heater Hose
2009FordRanger4.0LV6Heater To Pipe-2Small I.D. Heater Hose
2009MazdaB4000Heater To Pipe-2Small I.D. Heater Hose
2008FordRanger4.0LV6Heater To Pipe-2Small I.D. Heater Hose
2008MazdaB4000Heater To Pipe-2Small I.D. Heater Hose
2007FordRanger4.0LV6Heater To Pipe-2Small I.D. Heater Hose
2007MazdaB4000Heater To Pipe-2Small I.D. Heater Hose
2006FordRanger4.0LV6Heater To Pipe-2Small I.D. Heater Hose
2006MazdaB4000Heater To Pipe-2Small I.D. Heater Hose
2005FordExplorerXLS Sport4.0LV6FLEXHeater To Pipe-2Small I.D. Heater Hose
2005FordExplorerXLS Sport4.0LV6GASHeater To Pipe-2Small I.D. Heater Hose
2005FordExplorerXLS4.0LV6FLEXHeater To Pipe-2Small I.D. Heater Hose
2005FordExplorerXLS4.0LV6GASHeater To Pipe-2Small I.D. Heater Hose
2005FordExplorerXLT4.0LV6FLEXHeater To Pipe-2Small I.D. Heater Hose
2005FordExplorerXLT4.0LV6GASHeater To Pipe-2Small I.D. Heater Hose
2005FordExplorerXLT Sport4.0LV6FLEXHeater To Pipe-2Small I.D. Heater Hose
2005FordExplorerXLT Sport4.0LV6GASHeater To Pipe-2Small I.D. Heater Hose
2005FordExplorer Sport TracHeater To PipeSmall I.D. Heater Hose
2005FordRanger4.0LV6Heater To Pipe-2Small I.D. Heater Hose
2005MazdaB4000Heater To Pipe-2Small I.D. Heater Hose
2004FordExplorerXLS Sport4.0LV6FLEXHeater To Pipe-2Small I.D. Heater Hose
2004FordExplorerXLS Sport4.0LV6GASHeater To Pipe-2Small I.D. Heater Hose
2004FordExplorerXLS4.0LV6FLEXHeater To Pipe-2Small I.D. Heater Hose
2004FordExplorerXLS4.0LV6GASHeater To Pipe-2Small I.D. Heater Hose
2004FordExplorerXLT4.0LV6FLEXHeater To Pipe-2Small I.D. Heater Hose
2004FordExplorerXLT4.0LV6GASHeater To Pipe-2Small I.D. Heater Hose
2004FordExplorerXLT Sport4.0LV6FLEXHeater To Pipe-2Small I.D. Heater Hose
2004FordExplorerXLT Sport4.0LV6GASHeater To Pipe-2Small I.D. Heater Hose
2004FordExplorer Sport TracHeater To PipeSmall I.D. Heater Hose
2004FordRanger4.0LV6Heater To Pipe-2Small I.D. Heater Hose
2004MazdaB4000Heater To Pipe-2Small I.D. Heater Hose
2003FordExplorerXLS4.0LV6FLEXHeater To Pipe-2Small I.D. Heater Hose
2003FordExplorerXLS4.0LV6GASHeater To Pipe-2Small I.D. Heater Hose
2003FordExplorerXLT4.0LV6FLEXHeater To Pipe-2Small I.D. Heater Hose
2003FordExplorerXLT4.0LV6GASHeater To Pipe-2Small I.D. Heater Hose
2003FordExplorer SportHeater To Pipe-2Small I.D. Heater Hose
2003FordExplorer Sport TracHeater To PipeSmall I.D. Heater Hose

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.