HomeHVAC > Hoses and PipesDayco 87635 HVAC Heater Hose
Part #: 87635

Dayco 87635 HVAC Heater Hose

Small I.D. Heater Hose, Heater To Engine (Lower)
⚙️ 63 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
📦Small I.D. Heater Hose, Heater To Engine (Lower)
🚗Fitment: Volvo, Kia, Chevrolet, Oldsmobile, Pontiac, Ford, Lincoln, and Mercury, C30, C70, S60, Soul, S40, V50, Lumina, Cutlass Supreme, Grand Prix, LTD, Town Car, and Grand Marquis
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Overview of Dayco Small I.D. Heater Hose 87635

The Dayco Small I.D. Heater Hose 87635 is designed for reliable HVAC system performance in select Chevrolet, Ford, Kia, Lincoln, Mercury, Oldsmobile, Pontiac, and Volvo vehicles. Engineered with durable EPDM material, this dual inside diameter hose supports efficient heater core fluid flow in various models including the Chevrolet Lumina, Ford Grand Marquis, and Volvo S60.

  • Constructed from high-quality EPDM for heat and chemical resistance
  • Dual inside diameters: 5/8 inch on one end and 3/4 inch on the other
  • Black color for standard OEM appearance
  • Meets SAE J20R3 Class D-1 and SAE J1684 Type EC specifications
  • Trunk height dimension of 9 inches for precise fitment
  • Compatible with multiple makes and models including Chevrolet C30, Ford LTD, Kia Soul, Lincoln Town Car, and Volvo V50

Detailed Product Description

The Dayco Small I.D. Heater Hose 87635 is a dual inside diameter hose designed specifically for HVAC heater core applications. Made from EPDM (ethylene propylene diene monomer) rubber, it offers excellent resistance to heat, ozone, and coolant chemicals, ensuring long service life in demanding engine compartment environments. The hose features a 5/8 inch inside diameter on one end and a 3/4 inch inside diameter on the other, allowing it to connect different sized fittings within the heating system. Its black color matches OEM standards for a clean, professional installation.

This hose complies with SAE J20R3 Class D-1 and SAE J1684 Type EC standards, confirming its suitability for automotive coolant and heater hose applications. The trunk height of 9 inches provides a precise fit for the specified vehicle models, including Chevrolet Cutlass Supreme, Ford Grand Prix, Kia S40, Lincoln Town Car, Mercury Grand Marquis, Oldsmobile Lumina, Pontiac Grand Prix, and Volvo C70 and V50.

The Small I.D. Heater Hose product line by Dayco focuses on delivering hoses with smaller inside diameters tailored for specific HVAC system requirements. This line ensures compatibility and durability for heater core connections where precise hose dimensions and material properties are critical.

Common Applications and Issues Addressed

  • Replacement of worn or cracked heater hoses causing coolant leaks
  • Resolving heater core flow restrictions due to collapsed or deteriorated hoses
  • Preventing overheating issues related to faulty heater hose connections
  • Maintaining proper HVAC system function in Chevrolet Lumina, Ford Grand Marquis, and Volvo S60 vehicles
  • Ensuring leak-free operation in dual diameter heater hose applications

Installation Notes and Tips

  • Verify hose dimensions and fitment against vehicle specifications before installation
  • Inspect heater core and fittings for corrosion or damage prior to hose replacement
  • Use appropriate clamps to secure hose ends and prevent leaks
  • Ensure coolant system is depressurized and cooled before removing old hose
  • Flush cooling system if contamination or debris is present before installing new hose

Quality Assurance and Warranty

Dayco manufactures the Small I.D. Heater Hose 87635 to meet stringent SAE standards, ensuring reliable performance in automotive HVAC systems. The EPDM material and construction methods provide resistance to heat, ozone, and coolant chemicals. While specific warranty details are not provided, Dayco products typically adhere to industry quality controls and are backed by manufacturer support for defects in material and workmanship.

BrandDayco
Part Number87635
PositionSmall I.D. Heater Hose, Heater To Engine (Lower)
ColorBlack
End 1 Inside Diameter5/8
End 2 Inside Diameter3/4
Hose TypeDual I.D. Hose
MaterialEPDM
SAE SpecificationSAE J20R3 Class D-1, SAE J1684 Type EC
Trunk Height9

This part fits 63 vehicles. Search below:

YearMakeModelLitersCylindersPositionNotes
2013VolvoC302.5LL5Heater To Engine (Lower)Small I.D. Heater Hose
2013VolvoC702.5LL5Heater To Engine (Lower)Small I.D. Heater Hose
2013VolvoS602.5LL5Heater To Engine (Lower)Small I.D. Heater Hose
2012VolvoC302.5LL5Heater To Engine (Lower)Small I.D. Heater Hose
2012VolvoC702.5LL5Heater To Engine (Lower)Small I.D. Heater Hose
2011KiaSoul2.0LL4Heater OutletSmall I.D. Heater Hose
2011VolvoC302.5LL5Heater To Engine (Lower)Small I.D. Heater Hose
2011VolvoC702.5LL5Heater To Engine (Lower)Small I.D. Heater Hose
2011VolvoS402.5LL5Heater To Engine (Lower)Small I.D. Heater Hose
2011VolvoV50Heater To Engine (Lower)Small I.D. Heater Hose
2010KiaSoul2.0LL4Heater OutletSmall I.D. Heater Hose
2010VolvoC302.4LL5Heater To Engine (Lower)Small I.D. Heater Hose
2010VolvoC302.5LL5Heater To Engine (Lower)Small I.D. Heater Hose
2010VolvoC702.5LL5Heater To Engine (Lower)Small I.D. Heater Hose
2010VolvoS402.4LL5Heater To Engine (Lower)Small I.D. Heater Hose
2010VolvoS402.5LL5Heater To Engine (Lower)Small I.D. Heater Hose
2010VolvoV502.4LL5Heater To Engine (Lower)Small I.D. Heater Hose
2010VolvoV502.5LL5Heater To Engine (Lower)Small I.D. Heater Hose
2009VolvoC302.4LL5Heater To Engine (Lower)Small I.D. Heater Hose
2009VolvoC302.5LL5Heater To Engine (Lower)Small I.D. Heater Hose
2009VolvoC702.5LL5Heater To Engine (Lower)Small I.D. Heater Hose
2009VolvoS402.4LL5Heater To Engine (Lower)Small I.D. Heater Hose
2009VolvoS402.5LL5Heater To Engine (Lower)Small I.D. Heater Hose
2009VolvoV502.4LL5Heater To Engine (Lower)Small I.D. Heater Hose
2009VolvoV502.5LL5Heater To Engine (Lower)Small I.D. Heater Hose
2008VolvoC302.4LL5Heater To Engine (Lower)Small I.D. Heater Hose
2008VolvoC302.5LL5Heater To Engine (Lower)Small I.D. Heater Hose
2008VolvoC702.5LL5Heater To Engine (Lower)Small I.D. Heater Hose
2008VolvoS402.4LL5Heater To Engine (Lower)Small I.D. Heater Hose
2008VolvoS402.5LL5Heater To Engine (Lower)Small I.D. Heater Hose
2008VolvoV502.4LL5Heater To Engine (Lower)Small I.D. Heater Hose
2008VolvoV502.5LL5Heater To Engine (Lower)Small I.D. Heater Hose
2007VolvoC302.4LL5Heater To Engine (Lower)Small I.D. Heater Hose
2007VolvoC302.5LL5Heater To Engine (Lower)Small I.D. Heater Hose
2007VolvoC702.5LL5Heater To Engine (Lower)Small I.D. Heater Hose
2007VolvoS402.4LL5Heater To Engine (Lower)Small I.D. Heater Hose
2007VolvoS402.5LL5Heater To Engine (Lower)Small I.D. Heater Hose
2007VolvoV502.4LL5Heater To Engine (Lower)Small I.D. Heater Hose
2007VolvoV502.5LL5Heater To Engine (Lower)Small I.D. Heater Hose
2006VolvoC702.5LL5Heater To Engine (Lower)Small I.D. Heater Hose
2006VolvoS402.4LL5Heater To Engine (Lower)Small I.D. Heater Hose
2006VolvoS402.5LL5Heater To Engine (Lower)Small I.D. Heater Hose
2006VolvoV502.4LL5Heater To Engine (Lower)Small I.D. Heater Hose
2006VolvoV502.5LL5Heater To Engine (Lower)Small I.D. Heater Hose
2005VolvoS402.4LL5Heater To Engine (Lower)Small I.D. Heater Hose
2005VolvoS402.5LL5Heater To Engine (Lower)Small I.D. Heater Hose
2005VolvoV502.4LL5Heater To Engine (Lower)Small I.D. Heater Hose
2005VolvoV502.5LL5Heater To Engine (Lower)Small I.D. Heater Hose
2004VolvoS402.4LL5Heater To Engine (Lower)Small I.D. Heater Hose
2004VolvoS402.5LL5Heater To Engine (Lower)Small I.D. Heater Hose
1994ChevroletLumina3.1LV6Pipe To HeaterSmall I.D. Heater Hose
1993ChevroletLumina3.1LV6Pipe To HeaterSmall I.D. Heater Hose
1993OldsmobileCutlass Supreme3.1LV6Pipe To HeaterSmall I.D. Heater Hose
1993PontiacGrand Prix3.1LV6Pipe To HeaterSmall I.D. Heater Hose
1992ChevroletLumina2.5LL4Pipe To PipeSmall I.D. Heater Hose
1992ChevroletLumina3.1LV6Pipe To HeaterSmall I.D. Heater Hose
1992OldsmobileCutlass Supreme3.1LV6Pipe To HeaterSmall I.D. Heater Hose
1992PontiacGrand Prix3.1LV6Pipe To HeaterSmall I.D. Heater Hose
1991ChevroletLumina3.1LV6Pipe To HeaterSmall I.D. Heater Hose
1986FordLTD5.0LV8Heater To Pipe-2Small I.D. Heater Hose
1986FordLTD5.8LV8Heater To Pipe-2Small I.D. Heater Hose
1986LincolnTown CarHeater To PipeSmall I.D. Heater Hose
1986MercuryGrand Marquis5.0LV8Heater To Pipe-2Small I.D. Heater Hose

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

16043M

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.