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Dayco 87635 HVAC Heater Hose
Overview of Dayco Small I.D. Heater Hose 87635
The Dayco Small I.D. Heater Hose 87635 is designed for reliable HVAC system performance in select Chevrolet, Ford, Kia, Lincoln, Mercury, Oldsmobile, Pontiac, and Volvo vehicles. Engineered with durable EPDM material, this dual inside diameter hose supports efficient heater core fluid flow in various models including the Chevrolet Lumina, Ford Grand Marquis, and Volvo S60.
- Constructed from high-quality EPDM for heat and chemical resistance
- Dual inside diameters: 5/8 inch on one end and 3/4 inch on the other
- Black color for standard OEM appearance
- Meets SAE J20R3 Class D-1 and SAE J1684 Type EC specifications
- Trunk height dimension of 9 inches for precise fitment
- Compatible with multiple makes and models including Chevrolet C30, Ford LTD, Kia Soul, Lincoln Town Car, and Volvo V50
Detailed Product Description
The Dayco Small I.D. Heater Hose 87635 is a dual inside diameter hose designed specifically for HVAC heater core applications. Made from EPDM (ethylene propylene diene monomer) rubber, it offers excellent resistance to heat, ozone, and coolant chemicals, ensuring long service life in demanding engine compartment environments. The hose features a 5/8 inch inside diameter on one end and a 3/4 inch inside diameter on the other, allowing it to connect different sized fittings within the heating system. Its black color matches OEM standards for a clean, professional installation.
This hose complies with SAE J20R3 Class D-1 and SAE J1684 Type EC standards, confirming its suitability for automotive coolant and heater hose applications. The trunk height of 9 inches provides a precise fit for the specified vehicle models, including Chevrolet Cutlass Supreme, Ford Grand Prix, Kia S40, Lincoln Town Car, Mercury Grand Marquis, Oldsmobile Lumina, Pontiac Grand Prix, and Volvo C70 and V50.
The Small I.D. Heater Hose product line by Dayco focuses on delivering hoses with smaller inside diameters tailored for specific HVAC system requirements. This line ensures compatibility and durability for heater core connections where precise hose dimensions and material properties are critical.
Common Applications and Issues Addressed
- Replacement of worn or cracked heater hoses causing coolant leaks
- Resolving heater core flow restrictions due to collapsed or deteriorated hoses
- Preventing overheating issues related to faulty heater hose connections
- Maintaining proper HVAC system function in Chevrolet Lumina, Ford Grand Marquis, and Volvo S60 vehicles
- Ensuring leak-free operation in dual diameter heater hose applications
Installation Notes and Tips
- Verify hose dimensions and fitment against vehicle specifications before installation
- Inspect heater core and fittings for corrosion or damage prior to hose replacement
- Use appropriate clamps to secure hose ends and prevent leaks
- Ensure coolant system is depressurized and cooled before removing old hose
- Flush cooling system if contamination or debris is present before installing new hose
Quality Assurance and Warranty
Dayco manufactures the Small I.D. Heater Hose 87635 to meet stringent SAE standards, ensuring reliable performance in automotive HVAC systems. The EPDM material and construction methods provide resistance to heat, ozone, and coolant chemicals. While specific warranty details are not provided, Dayco products typically adhere to industry quality controls and are backed by manufacturer support for defects in material and workmanship.
| Brand | Dayco |
| Part Number | 87635 |
| Position | Small I.D. Heater Hose, Heater To Engine (Lower) |
| Color | Black |
| End 1 Inside Diameter | 5/8 |
| End 2 Inside Diameter | 3/4 |
| Hose Type | Dual I.D. Hose |
| Material | EPDM |
| SAE Specification | SAE J20R3 Class D-1, SAE J1684 Type EC |
| Trunk Height | 9 |
This part fits 63 vehicles. Search below:
| Year | Make | Model | Liters | Cylinders | Position | Notes |
|---|---|---|---|---|---|---|
| 2013 | Volvo | C30 | 2.5L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2013 | Volvo | C70 | 2.5L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2013 | Volvo | S60 | 2.5L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2012 | Volvo | C30 | 2.5L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2012 | Volvo | C70 | 2.5L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2011 | Kia | Soul | 2.0L | L4 | Heater Outlet | Small I.D. Heater Hose |
| 2011 | Volvo | C30 | 2.5L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2011 | Volvo | C70 | 2.5L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2011 | Volvo | S40 | 2.5L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2011 | Volvo | V50 | Heater To Engine (Lower) | Small I.D. Heater Hose | ||
| 2010 | Kia | Soul | 2.0L | L4 | Heater Outlet | Small I.D. Heater Hose |
| 2010 | Volvo | C30 | 2.4L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2010 | Volvo | C30 | 2.5L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2010 | Volvo | C70 | 2.5L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2010 | Volvo | S40 | 2.4L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2010 | Volvo | S40 | 2.5L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2010 | Volvo | V50 | 2.4L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2010 | Volvo | V50 | 2.5L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2009 | Volvo | C30 | 2.4L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2009 | Volvo | C30 | 2.5L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2009 | Volvo | C70 | 2.5L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2009 | Volvo | S40 | 2.4L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2009 | Volvo | S40 | 2.5L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2009 | Volvo | V50 | 2.4L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2009 | Volvo | V50 | 2.5L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2008 | Volvo | C30 | 2.4L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2008 | Volvo | C30 | 2.5L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2008 | Volvo | C70 | 2.5L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2008 | Volvo | S40 | 2.4L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2008 | Volvo | S40 | 2.5L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2008 | Volvo | V50 | 2.4L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2008 | Volvo | V50 | 2.5L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2007 | Volvo | C30 | 2.4L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2007 | Volvo | C30 | 2.5L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2007 | Volvo | C70 | 2.5L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2007 | Volvo | S40 | 2.4L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2007 | Volvo | S40 | 2.5L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2007 | Volvo | V50 | 2.4L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2007 | Volvo | V50 | 2.5L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2006 | Volvo | C70 | 2.5L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2006 | Volvo | S40 | 2.4L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2006 | Volvo | S40 | 2.5L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2006 | Volvo | V50 | 2.4L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2006 | Volvo | V50 | 2.5L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2005 | Volvo | S40 | 2.4L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2005 | Volvo | S40 | 2.5L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2005 | Volvo | V50 | 2.4L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2005 | Volvo | V50 | 2.5L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2004 | Volvo | S40 | 2.4L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 2004 | Volvo | S40 | 2.5L | L5 | Heater To Engine (Lower) | Small I.D. Heater Hose |
| 1994 | Chevrolet | Lumina | 3.1L | V6 | Pipe To Heater | Small I.D. Heater Hose |
| 1993 | Chevrolet | Lumina | 3.1L | V6 | Pipe To Heater | Small I.D. Heater Hose |
| 1993 | Oldsmobile | Cutlass Supreme | 3.1L | V6 | Pipe To Heater | Small I.D. Heater Hose |
| 1993 | Pontiac | Grand Prix | 3.1L | V6 | Pipe To Heater | Small I.D. Heater Hose |
| 1992 | Chevrolet | Lumina | 2.5L | L4 | Pipe To Pipe | Small I.D. Heater Hose |
| 1992 | Chevrolet | Lumina | 3.1L | V6 | Pipe To Heater | Small I.D. Heater Hose |
| 1992 | Oldsmobile | Cutlass Supreme | 3.1L | V6 | Pipe To Heater | Small I.D. Heater Hose |
| 1992 | Pontiac | Grand Prix | 3.1L | V6 | Pipe To Heater | Small I.D. Heater Hose |
| 1991 | Chevrolet | Lumina | 3.1L | V6 | Pipe To Heater | Small I.D. Heater Hose |
| 1986 | Ford | LTD | 5.0L | V8 | Heater To Pipe-2 | Small I.D. Heater Hose |
| 1986 | Ford | LTD | 5.8L | V8 | Heater To Pipe-2 | Small I.D. Heater Hose |
| 1986 | Lincoln | Town Car | Heater To Pipe | Small I.D. Heater Hose | ||
| 1986 | Mercury | Grand Marquis | 5.0L | V8 | Heater To Pipe-2 | Small I.D. Heater Hose |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.