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Dayco 88491 HVAC Heater Hose - Heater Inlet, Heater Outlet or Lower
Overview of Dayco Small I.D. Heater Hose 88491
The Dayco Small I.D. Heater Hose 88491 is designed for reliable HVAC system performance in select Hyundai and Kia vehicles. Engineered with durable EPDM material and a protective sleeve, this hose supports efficient heating and coolant flow in your vehicle's HVAC system.
- Constructed from high-quality EPDM rubber for heat and chemical resistance
- Dual inside diameter hose with 3/4 inch and 13/16 inch ends for precise fit
- Includes a protective sleeve to enhance durability and prevent abrasion
- Complies with SAE J20R3 Class D-1 and SAE J1684 Type EC specifications
- Black color for standard OEM appearance
- Compatible with Hyundai Santa Fe, Santa Fe Sport, and Kia Sorento models
Detailed Product Description
The Dayco Small I.D. Heater Hose 88491 is a dual inside diameter hose designed specifically for HVAC applications in Hyundai Santa Fe, Santa Fe Sport, and Kia Sorento vehicles. Made from EPDM, a synthetic rubber known for its resistance to heat, ozone, and coolant chemicals, this hose ensures long-lasting performance under demanding engine bay conditions. The hose features two different inside diameters—3/4 inch on one end and 13/16 inch on the other—allowing for a precise and secure connection to your vehicle's heating system components. The outside diameters measure 1 3/32 inches and 1 3/16 inches respectively, matching OEM specifications for a proper fit.
This hose is part of Dayco's Small I.D. Heater Hose product line, which focuses on delivering reliable HVAC hose solutions with attention to fitment and material quality. The inclusion of a protective sleeve adds an extra layer of defense against abrasion and wear, although this model does not include a heat shield. Meeting SAE J20R3 Class D-1 and SAE J1684 Type EC standards, the hose adheres to industry requirements for heater hoses used in automotive HVAC systems.
Applications and Common Issues Addressed
- Replacement of worn or cracked heater hoses in Hyundai Santa Fe and Santa Fe Sport models
- Restoring proper coolant flow in Kia Sorento heating systems
- Preventing coolant leaks that cause HVAC system inefficiency
- Eliminating hose swelling or softening due to heat exposure
- Addressing hose abrasion or damage from engine bay components
Installation Notes and Tips
- Verify hose diameters and length before installation to ensure compatibility
- Inspect surrounding components for wear or damage during replacement
- Use proper clamps to secure hose ends and prevent leaks
- Ensure coolant system is depressurized and cooled before removal
- Check for any coolant leaks after installation and during initial operation
Quality Assurance and Warranty
Dayco manufactures the Small I.D. Heater Hose 88491 to meet strict SAE specifications, ensuring durability and performance in HVAC applications. The EPDM material and protective sleeve contribute to the hose's resistance to heat, chemicals, and abrasion. While specific warranty details are not provided, Dayco products typically adhere to industry standards for quality and reliability.
| Brand | Dayco |
| Part Number | 88491 |
| Position | Small I.D. Heater Hose, Heater Inlet |
| Color | Black |
| Contains Protective Sleeve | Y |
| End 1 Inside Diameter | 3/4 |
| End 1 Outside Diameter | 1 3/32 |
| End 2 Inside Diameter | 13/16 |
| End 2 Outside Diameter | 1 3/16 |
| Hose Type | Dual I.D. Hose |
| Material | EPDM |
| SAE Specification | SAE J20R3 Class D-1, SAE J1684 Type EC |
| Trunk Height | 12 1/2 |
This part fits 19 vehicles. Search below:
| Year | Make | Model | Liters | Cylinders | Position | Notes |
|---|---|---|---|---|---|---|
| 2020 | Kia | Sorento | 2.4L | L4 | Lower | Small I.D. Heater Hose |
| 2019 | Kia | Sorento | 2.4L | L4 | Lower | Small I.D. Heater Hose |
| 2019 | Kia | Sorento | 2.4L | L4 | Heater Inlet | Small I.D. Heater Hose |
| 2018 | Kia | Sorento | 2.4L | L4 | Lower | Small I.D. Heater Hose |
| 2018 | Kia | Sorento | 2.4L | L4 | Heater Inlet | Small I.D. Heater Hose |
| 2017 | Kia | Sorento | 2.4L | L4 | Lower | Small I.D. Heater Hose |
| 2017 | Kia | Sorento | 2.4L | L4 | Heater Inlet | Small I.D. Heater Hose |
| 2016 | Hyundai | Santa Fe Sport | 2.4L | L4 | Heater Outlet | Small I.D. Heater Hose |
| 2016 | Kia | Sorento | 2.4L | L4 | Lower | Small I.D. Heater Hose |
| 2016 | Kia | Sorento | 2.4L | L4 | Heater Inlet | Small I.D. Heater Hose |
| 2015 | Hyundai | Santa Fe Sport | 2.4L | L4 | Heater Outlet | Small I.D. Heater Hose |
| 2014 | Hyundai | Santa Fe Sport | 2.4L | L4 | Heater Outlet | Small I.D. Heater Hose |
| 2013 | Hyundai | Santa Fe Sport | 2.4L | L4 | Heater Outlet | Small I.D. Heater Hose |
| 2013 | Kia | Sorento | 2.4L | L4 | Heater Outlet | Small I.D. Heater Hose |
| 2012 | Hyundai | Santa Fe | 2.4L | L4 | Heater Outlet | Top Hose; Small I.D. Heater Hose |
| 2012 | Kia | Sorento | 2.4L | L4 | Heater Outlet | Small I.D. Heater Hose |
| 2011 | Hyundai | Santa Fe | 2.4L | L4 | Heater Outlet | Small I.D. Heater Hose |
| 2011 | Kia | Sorento | 2.4L | L4 | Heater Outlet | Small I.D. Heater Hose |
| 2010 | Hyundai | Santa Fe | 2.4L | L4 | Heater Outlet | Small I.D. Heater Hose |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.