Dayco 89028 Accessory Drive Belt Idler Pulley - Air Conditioning Bypass or Grooved Pulley

Brand Dayco 89028
Position Air Conditioning Bypass and Grooved Pulley
Material Polymer
1068 127
Groove Quantity 6
256 30.2
Belt Type Serpentine
Bearing Inner Diameter 1 12
Bearing Width 12
Flat N
Max Belt Width 06 rib
Number of Bearings 1
Fits Chevrolet, Chrysler, Dodge, GMC, and Plymouth · 123 vehicles

Polymer construction. Lightweight pulley material helps reduce rotating mass.

6-groove design. Matches a six-rib serpentine belt for reliable drive engagement.

Single-bearing pulley. Built with one bearing for smooth accessory drive operation.

Cross-references ACDelco 38034, CARQUEST 38034 and Chrysler 4483221 for the same application. See all 13.

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Accessory Drive Belt Idler Pulley for Serpentine Systems

The Dayco 89028 accessory drive belt idler pulley is built for serpentine belt routing in accessory drive systems. It uses a polymer pulley body with a single bearing and a 6-groove profile to match 6-rib serpentine belt applications.

Compatible With Chrysler Town & Country, Dodge Caravan, Dodge Grand Caravan, Plymouth Voyager, and other listed vehicles that use an air conditioning bypass or grooved pulley application. The Dayco 89028 is also cross-referenced to ACDelco 38034 for the same application.

Key Features

  • Polymer pulley construction
  • 6-groove design for 6-rib serpentine belt systems
  • Single bearing design with 12 mm inner diameter and 12 mm bearing width
  • Accessory drive belt idler pulley for grooved pulley and air conditioning bypass positions
  • Direct replacement format for listed Chrysler, Dodge, Plymouth, Chevrolet, and GMC applications
  • Dayco 89028 part number for catalog matching and service lookup

Detailed Description

Dayco 89028 is an accessory drive belt idler pulley used in serpentine belt systems where the belt must be guided, tensioned, or routed around an accessory drive component. The polymer pulley body and 6-groove profile are matched to 6-rib serpentine belts, while the single bearing design supports smooth pulley rotation in the accessory drive belt system. This part number appears in applications for Chrysler Town & Country, Dodge Caravan, Dodge Grand Caravan, Plymouth Voyager, and related vehicles, including air conditioning bypass and grooved pulley positions. If you are servicing a Chrysler Town & Country, Dodge Caravan, or Plymouth Voyager with the listed configuration, Dayco 89028 is the catalog reference to verify against the original pulley.

This part cross-references ACDelco 38034 for the same application.

What It Is Used For

  • Replacing a worn or noisy serpentine belt idler pulley
  • Correcting belt tracking issues in grooved pulley applications
  • Restoring proper belt routing in air conditioning bypass setups
  • Addressing pulley wobble caused by bearing wear
  • Resolving squeal or chirp from accessory drive belt contact

Installation Notes and Tips

Verify the pulley groove count, belt width, and mounting position before installation. Confirm the vehicle’s configuration against the listed fitment, especially for models noted as without air conditioning or with air conditioning bypass. Inspect the serpentine belt, adjacent pulleys, and belt tensioner condition during service so the new idler pulley is installed into a clean, aligned belt path.

Quality Assurance

Dayco manufactures accessory drive components for OE-style service replacement applications. Part number 89028 is specified with a polymer pulley, 6-groove profile, and single-bearing construction to match the listed fitment requirements.

This part fits 123 vehicles
Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
YearMakeModelLitersCylindersFuel TypePositionNotes
2000ChryslerGrand Voyager3.3LV6—Air Conditioning BypassFits vehicles without air conditioning.
2000ChryslerTown & Country3.8LV6—Air Conditioning BypassFits vehicles without air conditioning.
2000ChryslerTown & Country3.3LV6—Air Conditioning BypassFits vehicles without air conditioning.
2000ChryslerVoyager3.3LV6—Air Conditioning BypassFits vehicles without air conditioning.
2000DodgeCaravan3.3LV6—Grooved PulleyFits vehicles without air conditioning.
2000DodgeGrand Caravan3.8LV6—Grooved PulleyFits vehicles without air conditioning.
2000DodgeGrand Caravan3.3LV6—Grooved PulleyFits vehicles without air conditioning.
2000PlymouthGrand Voyager3.3LV6—Grooved PulleyFits vehicles without air conditioning.
2000PlymouthVoyager3.3LV6—Grooved PulleyFits vehicles without air conditioning.
1999ChryslerTown & Country3.8LV6—Air Conditioning BypassFits vehicles without air conditioning.
1999ChryslerTown & Country3.3LV6GASAir Conditioning BypassFits vehicles without air conditioning.
1999ChryslerTown & Country3.3LV6FLEXAir Conditioning Bypass—
1999DodgeCaravan3.8LV6—Grooved PulleyFits vehicles without air conditioning.
1999DodgeCaravan3.3LV6—Grooved PulleyFits vehicles without air conditioning.
1999DodgeGrand Caravan3.8LV6—Grooved PulleyFits vehicles without air conditioning.
1999DodgeGrand Caravan3.3LV6—Grooved PulleyFits vehicles without air conditioning.
1999PlymouthGrand Voyager3.8LV6—Grooved PulleyFits vehicles without air conditioning.
1999PlymouthGrand Voyager3.3LV6—Grooved PulleyFits vehicles without air conditioning.
1999PlymouthVoyager3.8LV6—Grooved PulleyFits vehicles without air conditioning.
1999PlymouthVoyager3.3LV6—Grooved PulleyFits vehicles without air conditioning.
1998ChryslerTown & Country3.8LV6—Air Conditioning BypassFits vehicles without air conditioning.
1998ChryslerTown & Country3.3LV6GASAir Conditioning BypassFits vehicles without air conditioning.
1998ChryslerTown & Country3.3LV6FLEXAir Conditioning Bypass—
1998DodgeCaravan3.8LV6—Grooved PulleyFits vehicles without air conditioning.
1998DodgeCaravan3.3LV6—Grooved PulleyFits vehicles without air conditioning.
1998DodgeGrand Caravan3.8LV6—Grooved PulleyFits vehicles without air conditioning.
1998DodgeGrand Caravan3.3LV6—Grooved PulleyFits vehicles without air conditioning.
1998PlymouthGrand Voyager3.8LV6—Grooved PulleyFits vehicles without air conditioning.
1998PlymouthGrand Voyager3.3LV6—Grooved PulleyFits vehicles without air conditioning.
1998PlymouthVoyager3.8LV6—Grooved PulleyFits vehicles without air conditioning.
1998PlymouthVoyager3.3LV6—Grooved PulleyFits vehicles without air conditioning.
1997ChryslerTown & Country3.8LV6—Air Conditioning BypassFits vehicles without air conditioning.
1997ChryslerTown & Country3.3LV6—Air Conditioning BypassFits vehicles without air conditioning.
1997DodgeCaravan3.8LV6—Grooved PulleyFits vehicles without air conditioning.
1997DodgeCaravan3.3LV6—Grooved PulleyFits vehicles without air conditioning.
1997DodgeGrand Caravan3.8LV6—Grooved PulleyFits vehicles without air conditioning.
1997DodgeGrand Caravan3.3LV6—Grooved PulleyFits vehicles without air conditioning.
1997PlymouthGrand Voyager3.8LV6—Grooved PulleyFits vehicles without air conditioning.
1997PlymouthGrand Voyager3.3LV6—Grooved PulleyFits vehicles without air conditioning.
1997PlymouthVoyager3.8LV6—Grooved PulleyFits vehicles without air conditioning.
1997PlymouthVoyager3.3LV6—Grooved PulleyFits vehicles without air conditioning.
1996ChryslerTown & Country3.8LV6—Air Conditioning BypassFits vehicles without air conditioning.
1996ChryslerTown & Country3.3LV6—Air Conditioning BypassFits vehicles without air conditioning.
1996DodgeCaravan3.8LV6—Grooved PulleyFits vehicles without air conditioning.
1996DodgeCaravan3.3LV6—Grooved PulleyFits vehicles without air conditioning.
1996DodgeGrand Caravan3.8LV6—Grooved PulleyFits vehicles without air conditioning.
1996DodgeGrand Caravan3.3LV6—Grooved PulleyFits vehicles without air conditioning.
1996PlymouthGrand Voyager3.8LV6—Grooved PulleyFits vehicles without air conditioning.
1996PlymouthGrand Voyager3.3LV6—Grooved PulleyFits vehicles without air conditioning.
1996PlymouthVoyager3.3LV6—Grooved PulleyFits vehicles without air conditioning.
1995ChryslerTown & Country———Air Conditioning BypassFits vehicles without air conditioning.
1995DodgeCaravan3.3LV6—Grooved PulleyFits vehicles without air conditioning.
1995DodgeGrand Caravan3.8LV6—Grooved PulleyFits vehicles without air conditioning.
1995DodgeGrand Caravan3.3LV6—Grooved PulleyFits vehicles without air conditioning.
1995PlymouthGrand Voyager3.8LV6—Grooved PulleyFits vehicles without air conditioning.
1995PlymouthGrand Voyager3.3LV6—Grooved PulleyFits vehicles without air conditioning.
1995PlymouthVoyager3.3LV6—Grooved PulleyFits vehicles without air conditioning.
1994ChryslerTown & Country———Air Conditioning BypassFits vehicles without air conditioning.
1994DodgeCaravan3.3LV6—Grooved PulleyFits vehicles without air conditioning.
1994DodgeGrand Caravan3.8LV6—Grooved PulleyFits vehicles without air conditioning.
1994DodgeGrand Caravan3.3LV6—Grooved PulleyFits vehicles without air conditioning.
1994PlymouthGrand Voyager3.8LV6—Grooved PulleyFits vehicles without air conditioning.
1994PlymouthGrand Voyager3.3LV6—Grooved PulleyFits vehicles without air conditioning.
1994PlymouthVoyager3.3LV6—Grooved PulleyFits vehicles without air conditioning.
1993ChevroletS102.5LL4—N/A—
1993ChryslerDynasty3.3LV6—Grooved PulleyFits vehicles without air conditioning.
1993ChryslerImperial———Grooved PulleyFits vehicles without air conditioning.
1993ChryslerNew Yorker3.8LV6—Grooved PulleyFits vehicles without air conditioning.
1993ChryslerNew Yorker3.3LV6—Grooved PulleyFits vehicles without air conditioning.
1993ChryslerTown & Country———Air Conditioning BypassFits vehicles without air conditioning.
1993DodgeCaravan3.3LV6—N/AGrooved, w/o A.C.
1993DodgeGrand Caravan3.3LV6—N/AGrooved, w/o A.C.
1993GMCSonoma2.5LL4—N/A—
1993PlymouthGrand Voyager3.3LV6—N/AGrooved, w/o A.C.
1993PlymouthVoyager3.3LV6—N/AGrooved, w/o A.C.
1992ChevroletS102.5LL4—N/A—
1992ChryslerDynasty3.3LV6—Grooved PulleyFits vehicles without air conditioning.
1992ChryslerImperial———Grooved PulleyFits vehicles without air conditioning.
1992ChryslerNew Yorker3.8LV6—Grooved PulleyFits vehicles without air conditioning.
1992ChryslerNew Yorker3.3LV6—Grooved PulleyFits vehicles without air conditioning.
1992ChryslerTown & Country———Air Conditioning BypassFits vehicles without air conditioning.
1992DodgeCaravan3.3LV6—N/AGrooved, w/o A.C.
1992DodgeGrand Caravan3.3LV6—N/AGrooved, w/o A.C.
1992GMCSonoma2.5LL4—N/A—
1992PlymouthGrand Voyager3.3LV6—N/AGrooved, w/o A.C.
1992PlymouthVoyager3.3LV6—N/AGrooved, w/o A.C.
1991ChevroletS102.5LL4—N/A—
1991ChryslerDynasty3.3LV6—Grooved PulleyFits vehicles without air conditioning.
1991ChryslerImperial3.8LV6—Grooved PulleyFits vehicles without air conditioning.
1991ChryslerImperial3.3LV6—Grooved PulleyFits vehicles without air conditioning.
1991ChryslerNew Yorker3.8LV6—Grooved PulleyFits vehicles without air conditioning.
1991ChryslerNew Yorker3.3LV6—Grooved PulleyFits vehicles without air conditioning.
1991ChryslerTown & Country———Air Conditioning BypassFits vehicles without air conditioning.
1991DodgeCaravan3.3LV6—N/AGrooved, w/o A.C.
1991DodgeGrand Caravan———N/AGrooved, w/o A.C.
1991GMCSonoma2.5LL4—N/A—
1991PlymouthGrand Voyager———N/AGrooved, w/o A.C.
1991PlymouthVoyager3.3LV6—N/AGrooved, w/o A.C.
1990ChevroletS102.5LL4—N/AFits vehicles without air conditioning.
1990ChryslerDynasty3.3LV6—Grooved PulleyFits vehicles without air conditioning.
1990ChryslerImperial———Grooved PulleyFits vehicles without air conditioning.
1990ChryslerNew Yorker3.3LV6—Grooved PulleyFits vehicles without air conditioning.
1990ChryslerTown & Country———Air Conditioning BypassFits vehicles without air conditioning.
1990DodgeCaravan3.3LV6—N/AGrooved, w/o A.C.
1990DodgeGrand Caravan———N/AGrooved, w/o A.C.
1990GMCS152.5LL4—N/AFits vehicles without air conditioning.
1990PlymouthGrand Voyager———N/AGrooved, w/o A.C.
1989ChevroletAstro2.5LL4—N/AFits vehicles without air conditioning.
1989ChevroletS102.5LL4—N/AFits vehicles without air conditioning.
1989GMCS152.5LL4—N/AFits vehicles without air conditioning.
1989GMCSafari2.5LL4—N/AFits vehicles without air conditioning.
1988ChevroletAstro2.5LL4—N/AFits vehicles without air conditioning.
1988ChevroletS102.5LL4—N/AFits vehicles without air conditioning.
1988ChevroletS10 Blazer2.5LL4—N/AFits vehicles without air conditioning.
1988GMCS152.5LL4—N/AFits vehicles without air conditioning.
1988GMCS15 Jimmy2.5LL4—N/AFits vehicles without air conditioning.
1988GMCSafari2.5LL4—N/A—
1987ChevroletAstro2.5LL4—N/AFits vehicles without air conditioning.
1987ChevroletS102.5LL4—N/AFits vehicles without air conditioning.
1987ChevroletS10 Blazer2.5LL4—N/AFits vehicles without air conditioning.
1987GMCS152.5LL4—N/AFits vehicles without air conditioning.
1987GMCS15 Jimmy2.5LL4—N/AFits vehicles without air conditioning.
1987GMCSafari2.5LL4—N/A—
Directly replaces or cross-references 13 part numbers
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.
ACDelco — 38034CARQUEST — 38034Chrysler — 4483221Duralast — 231028Four Seasons — 45991Freshstart — 49041Gates — 38034General Motors — 10042820Goodyear — 49041Hayden — 5991Murray — 209779NAPA — 38034Suzuki — 95130-60B10