Part #: 38474

Delphi EX63804AE Fuel Injector

24 vehicles fit this part
Select your vehicle to confirm fitment
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Delphi EX63804AE Diesel Fuel Injector Overview

The Delphi EX63804AE is a remanufactured diesel fuel injector designed for light-duty diesel applications. Engineered for compatibility with select Ford models, this fuel injector ensures precise fuel delivery and reliable engine performance.

  • Compatible with Ford E-350 Club Wagon, E-350 Econoline Club Wagon, E-350 Super Duty, Excursion, F-250 Super Duty, and F-350 Super Duty
  • Fuel type: Diesel
  • Terminal type: Pin with 2 terminals
  • Connector shape: Oval, female connector
  • Includes 3 O-rings and gasket/seal for secure installation
  • Body constructed from metal and plastic for durability
  • Attachment method: Bolt (mounting hardware not included)
  • Standard replacement grade, remanufactured unit
  • Package includes fuel injector and instruction sheet

Detailed Product Description

The Delphi EX63804AE fuel injector is designed specifically for light-duty diesel systems, providing consistent fuel atomization and delivery to optimize engine efficiency. Its metal and plastic body construction balances durability with corrosion resistance. The injector features a pin-type terminal with two terminals and an oval-shaped female connector, ensuring proper electrical connection. Included with the injector are three O-rings and a gasket or seal to maintain a tight, leak-free fit during installation. This remanufactured injector meets standard replacement specifications, making it a practical choice for maintaining or restoring fuel injection performance in compatible Ford diesel vehicles.

Common Applications and Issues Addressed

  • Restores proper fuel delivery in Ford E-350 and Super Duty diesel engines
  • Resolves rough idling and engine misfires caused by faulty injectors
  • Improves fuel efficiency by ensuring accurate fuel injection timing
  • Eliminates excessive exhaust smoke linked to injector leaks or malfunctions
  • Addresses starting difficulties related to injector performance

Installation Notes and Tips

Installation requires bolting the injector into place; note that mounting hardware is not included. Ensure all O-rings and seals are properly seated to prevent fuel leaks. The oval female connector with pin terminals should be securely connected to the vehicle’s wiring harness. Follow the included instruction sheet carefully for torque specifications and installation procedures. It is recommended to inspect related fuel system components during replacement to maintain overall system integrity.

Quality Assurance and Warranty

This Delphi EX63804AE fuel injector is a remanufactured part that meets standard replacement quality standards. It undergoes rigorous testing to ensure functionality and reliability in compatible Ford diesel vehicles. Warranty coverage details should be confirmed with the parts provider or manufacturer documentation.

BrandDorman
Part Number38474
Bushing Inside Diameter0.318
Bushing MaterialBrass
Bushing Outside Diameter0.421
Package Contents2 Pins Of The Following Size 0.314 in X 2.362 in; and 4 Bushings Of The Following Size (id X Od X Height) 0.318 in X 0.421 in X 0.291 in and 2 Nylon Insert Lock Nuts 5/16 in-24
Pin Diameter0.314
Pin Length2.362
Pin MaterialSteel
Universal Or Specific FitSpecific

This part fits 24 vehicles. Search below:

YearMakeModelPositionNotes
2003FordE-350 Club WagonN/AReplaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8
2003FordE-350 Super DutyN/AReplaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8
2003FordExcursionN/AReplaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8
2003FordF-250 Super DutyN/AReplaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8
2003FordF-350 Super DutyN/AReplaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8
2002FordE-350 Econoline Club WagonN/AReplaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8
2002FordE-350 Super DutyN/AReplaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8
2002FordExcursionN/AReplaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8
2002FordF-250 Super DutyN/AReplaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8
2002FordF-350 Super DutyN/AReplaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8
2001FordE-350 Econoline Club WagonN/AReplaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8
2001FordE-350 Super DutyN/AReplaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8
2001FordExcursionN/AReplaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8
2001FordF-250 Super DutyN/AReplaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8
2001FordF-350 Super DutyN/AReplaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8
2000FordE-350 Econoline Club WagonN/AReplaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8
2000FordE-350 Super DutyN/AReplaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8
2000FordExcursionN/AReplaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8
2000FordF-250 Super DutyN/AReplaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8
2000FordF-350 Super DutyN/AReplaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8
1999FordE-350 Econoline Club WagonN/AReplaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8; From 12/07/1998
1999FordE-350 Super DutyN/AReplaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8; From 12/07/1998
1999FordF-250 Super DutyN/AReplaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8; From 12/07/1998
1999FordF-350 Super DutyN/AReplaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8; From 12/07/1998

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

3847480400ZJ00A

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.