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Delphi EX63804AE Fuel Injector
Delphi EX63804AE Diesel Fuel Injector Overview
The Delphi EX63804AE is a remanufactured diesel fuel injector designed for light-duty diesel applications. Engineered for compatibility with select Ford models, this fuel injector ensures precise fuel delivery and reliable engine performance.
- Compatible with Ford E-350 Club Wagon, E-350 Econoline Club Wagon, E-350 Super Duty, Excursion, F-250 Super Duty, and F-350 Super Duty
- Fuel type: Diesel
- Terminal type: Pin with 2 terminals
- Connector shape: Oval, female connector
- Includes 3 O-rings and gasket/seal for secure installation
- Body constructed from metal and plastic for durability
- Attachment method: Bolt (mounting hardware not included)
- Standard replacement grade, remanufactured unit
- Package includes fuel injector and instruction sheet
Detailed Product Description
The Delphi EX63804AE fuel injector is designed specifically for light-duty diesel systems, providing consistent fuel atomization and delivery to optimize engine efficiency. Its metal and plastic body construction balances durability with corrosion resistance. The injector features a pin-type terminal with two terminals and an oval-shaped female connector, ensuring proper electrical connection. Included with the injector are three O-rings and a gasket or seal to maintain a tight, leak-free fit during installation. This remanufactured injector meets standard replacement specifications, making it a practical choice for maintaining or restoring fuel injection performance in compatible Ford diesel vehicles.
Common Applications and Issues Addressed
- Restores proper fuel delivery in Ford E-350 and Super Duty diesel engines
- Resolves rough idling and engine misfires caused by faulty injectors
- Improves fuel efficiency by ensuring accurate fuel injection timing
- Eliminates excessive exhaust smoke linked to injector leaks or malfunctions
- Addresses starting difficulties related to injector performance
Installation Notes and Tips
Installation requires bolting the injector into place; note that mounting hardware is not included. Ensure all O-rings and seals are properly seated to prevent fuel leaks. The oval female connector with pin terminals should be securely connected to the vehicle’s wiring harness. Follow the included instruction sheet carefully for torque specifications and installation procedures. It is recommended to inspect related fuel system components during replacement to maintain overall system integrity.
Quality Assurance and Warranty
This Delphi EX63804AE fuel injector is a remanufactured part that meets standard replacement quality standards. It undergoes rigorous testing to ensure functionality and reliability in compatible Ford diesel vehicles. Warranty coverage details should be confirmed with the parts provider or manufacturer documentation.
| Brand | Dorman |
|---|---|
| Part Number | 38474 |
| Bushing Inside Diameter | 0.318 |
| Bushing Material | Brass |
| Bushing Outside Diameter | 0.421 |
| Package Contents | 2 Pins Of The Following Size 0.314 in X 2.362 in; and 4 Bushings Of The Following Size (id X Od X Height) 0.318 in X 0.421 in X 0.291 in and 2 Nylon Insert Lock Nuts 5/16 in-24 |
| Pin Diameter | 0.314 |
| Pin Length | 2.362 |
| Pin Material | Steel |
| Universal Or Specific Fit | Specific |
This part fits 24 vehicles. Search below:
| Year | Make | Model | Position | Notes |
|---|---|---|---|---|
| 2003 | Ford | E-350 Club Wagon | N/A | Replaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8 |
| 2003 | Ford | E-350 Super Duty | N/A | Replaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8 |
| 2003 | Ford | Excursion | N/A | Replaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8 |
| 2003 | Ford | F-250 Super Duty | N/A | Replaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8 |
| 2003 | Ford | F-350 Super Duty | N/A | Replaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8 |
| 2002 | Ford | E-350 Econoline Club Wagon | N/A | Replaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8 |
| 2002 | Ford | E-350 Super Duty | N/A | Replaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8 |
| 2002 | Ford | Excursion | N/A | Replaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8 |
| 2002 | Ford | F-250 Super Duty | N/A | Replaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8 |
| 2002 | Ford | F-350 Super Duty | N/A | Replaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8 |
| 2001 | Ford | E-350 Econoline Club Wagon | N/A | Replaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8 |
| 2001 | Ford | E-350 Super Duty | N/A | Replaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8 |
| 2001 | Ford | Excursion | N/A | Replaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8 |
| 2001 | Ford | F-250 Super Duty | N/A | Replaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8 |
| 2001 | Ford | F-350 Super Duty | N/A | Replaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8 |
| 2000 | Ford | E-350 Econoline Club Wagon | N/A | Replaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8 |
| 2000 | Ford | E-350 Super Duty | N/A | Replaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8 |
| 2000 | Ford | Excursion | N/A | Replaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8 |
| 2000 | Ford | F-250 Super Duty | N/A | Replaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8 |
| 2000 | Ford | F-350 Super Duty | N/A | Replaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8 |
| 1999 | Ford | E-350 Econoline Club Wagon | N/A | Replaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8; From 12/07/1998 |
| 1999 | Ford | E-350 Super Duty | N/A | Replaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8; From 12/07/1998 |
| 1999 | Ford | F-250 Super Duty | N/A | Replaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8; From 12/07/1998 |
| 1999 | Ford | F-350 Super Duty | N/A | Replaces OE Part Number(s) 1833645C1, 1833646C92, 1833647C91, 5C3Z9VE527ARM, AP63804AE, F81Z9E527EARM, XC3Z9E527AARM, AP63804AE; Cylinder(s) 8; From 12/07/1998 |
* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.
This part directly replaces or is cross-referenced with the following part numbers:
Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.