HomeAir and Fuel Delivery > Fuel Pumps and Related ComponentsDelphi FG0091 Fuel Pump Module Assembly
Part #: FG0091

Delphi FG0091 Fuel Pump Module Assembly

⚙️ 8 vehicles fit this part
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OE Direct Replacement — Bolt-on fit, no modifications needed
🚗Fitment: Chevrolet and GMC, C2500 Suburban and K2500 Suburban
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Reliable Fuel Pump Module Assembly for Chevrolet and GMC Suburban

The Delphi FG0091 fuel pump module assembly is designed specifically for Chevrolet C2500 Suburban and GMC K2500 Suburban models. This in-tank electric fuel pump ensures consistent fuel delivery and supports optimal engine performance for gas-powered vehicles.

  • Outlet outside diameter: 0.375 inches
  • Voltage: 13.0 volts
  • Fuel type: Gasoline
  • Maximum pressure: 109 psi
  • Terminal type: Blade with 4 male terminals
  • Includes gasket and internal strainer
  • Quick connect outlet with 2 outlets
  • Fuel level sender assembly included
  • Average flow rating: 24 gallons per hour
  • System pressure: 62 psi
  • Standard replacement grade

Technical Overview of Delphi FG0091 Fuel Pump Module

The Delphi FG0091 is an electric fuel pump module assembly engineered for in-tank installation. It features an internal strainer inlet and quick connect outlets to facilitate secure fuel flow. The pump operates at 13 volts and delivers an average flow rate of 24 gallons per hour, maintaining system pressure at 62 psi with a maximum pressure rating of 109 psi. The assembly includes a fuel level sender with a float arm, gasket, splices, and wire harness for a complete replacement solution. The blade-type terminals with four male connectors ensure reliable electrical connections. This module is designed for gasoline fuel systems and is compatible with Chevrolet C2500 Suburban and GMC K2500 Suburban trucks.

Applications and Common Issues Addressed

  • Restores proper fuel delivery in Chevrolet C2500 Suburban and GMC K2500 Suburban
  • Resolves fuel pump failure symptoms such as engine stalling or hesitation
  • Replaces worn or damaged fuel level sender assemblies for accurate fuel gauge readings
  • Eliminates fuel pressure inconsistencies caused by faulty pump modules
  • Addresses fuel contamination issues with included internal strainer

Installation Notes and Tips

  • Ensure vehicle is compatible: Chevrolet C2500 Suburban and GMC K2500 Suburban models
  • Disconnect battery before installation to prevent electrical hazards
  • Use included gasket and splices for secure sealing and wiring connections
  • Handle the fuel pump module carefully to avoid damage to the float arm and wiring harness
  • Verify all quick connect outlets are properly seated to prevent fuel leaks

Quality Assurance and Warranty Information

The Delphi FG0091 fuel pump module assembly is manufactured to meet standard replacement grade specifications, ensuring reliable performance and durability. It includes all necessary components for a complete installation. Delphi products typically come with a limited warranty covering defects in materials and workmanship; please refer to the product documentation or manufacturer for specific warranty details.

BrandDelphi
Part NumberFG0091
Average Current Draw10
Average Flow Rating24
Fuel Level Sender Assembly IncludedYes
Fuel TypeGas
Gasket Or Seal IncludedYes
In Tank or ExternalIn Tank
Inlet TypeStrainer
Internal Or External StrainerInternal
Item GradeStandard Replacement
Lock Ring IncludedNo
Maximum Pressure109.0
Outlet Outside Diameter0.375
Outlet Quantity2
Outlet TypeQuick Connect
Package ContentsFuel Pump Module Assembly w/Float Arm, Seal, Splices, Wire Harness, Instruction Sheet
Pump TypeElectric
Regulator IncludedNo
Resistance Ohms Empty40.0
Resistance Ohms Full250.0
Strainer IncludedYes
System Pressure62 psi
Terminal GenderMale
Terminal Quantity4
Terminal TypeBlade
Vapor Pressure SensorNo
Voltage13.0

This part fits 8 vehicles. Search below:

YearMakeModelFuel TypePositionNotes
1999ChevroletC2500 SuburbanGASN/Awithout California Emission System; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended.
1999ChevroletK2500 SuburbanGASN/Awithout California Emission System; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended.
1999GMCC2500 SuburbanGASN/Awithout California Emission System; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended.
1999GMCK2500 SuburbanGASN/Awithout California Emission System; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended.
1998ChevroletC2500 SuburbanGASN/Awithout California Emission System; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended.
1998ChevroletK2500 SuburbanGASN/Awithout California Emission System; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended.
1998GMCC2500 SuburbanGASN/Awithout California Emission System; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended.
1998GMCK2500 SuburbanGASN/Awithout California Emission System; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended.

* Always verify fitment with your vehicle's VIN if unsure. Submodel & trim restrictions may apply.

This part directly replaces or is cross-referenced with the following part numbers:

1917722819331242193698862531433367379953-5048A30141AFS0482SE3994MEFG0091MU151MU1725P74771MRE0482SSP6151M

Cross-reference numbers are provided for identification purposes only. Always confirm fitment before ordering.