Delphi FG0116 Fuel Pump Module Assembly

Reliable Fuel Pump Module Assembly for Chevrolet and GMC

The Delphi FG0116 fuel pump module assembly is designed specifically for Chevrolet Suburban 2500 and GMC Yukon XL 2500 models. This in-tank electric fuel pump ensures consistent fuel delivery and integrates a fuel level sender assembly for accurate tank readings.

• Electric fuel pump with 12.0 voltage operation
• Compatible with gasoline fuel systems
• Includes external strainer and fuel level sender assembly
• Outlet outside diameter of 0.375 inches with quick connect outlet
• Four male pin terminals for secure electrical connections
• Gasket and seal included for proper installation
• Maximum pressure rating of 109 psi and system pressure of 1 psi
• Average flow rating of 48 liters per hour and average current draw of 10 amps
• Vapor pressure sensor integrated for emissions control

Technical Details and Features

The Delphi FG0116 fuel pump module assembly operates at 12 volts and is engineered for gasoline fuel systems in Chevrolet Suburban 2500 and GMC Yukon XL 2500 vehicles. It features an external strainer inlet type and a quick connect outlet for efficient fuel flow. The module includes a fuel level sender assembly with resistance values ranging from 40 ohms (empty) to 250 ohms (full), providing accurate fuel gauge readings. The four-pin male terminal configuration ensures reliable electrical connections, while the included gasket and seal help maintain a secure, leak-free installation. Designed as a standard replacement part, this module supports a maximum pressure of 109 psi and maintains a system pressure of 1 psi, delivering an average flow rate of 48 liters per hour with a current draw of 10 amps. Additionally, the vapor pressure sensor helps monitor fuel vapor emissions, contributing to compliance with environmental standards.

Applications and Problem Resolution

• Restores proper fuel delivery in Chevrolet Suburban 2500 and GMC Yukon XL 2500
• Resolves fuel gauge inaccuracies due to faulty sender assemblies
• Eliminates fuel pump noise and inconsistent engine performance
• Prevents engine stalling caused by insufficient fuel pressure
• Addresses fuel system leaks with included gasket and seal

Installation Notes and Tips

Installation of the Delphi FG0116 fuel pump module assembly requires removal of the fuel tank to access the in-tank pump. Ensure the vehicle’s battery is disconnected before beginning work to avoid electrical hazards. Use the included gasket and seal to prevent leaks and verify that the four-pin male terminals are securely connected. The quick connect outlet simplifies fuel line attachment, but confirm all connections are tight to avoid fuel leaks. Follow the vehicle manufacturer’s service manual for detailed removal and installation procedures specific to Chevrolet Suburban 2500 and GMC Yukon XL 2500 models.

Quality Assurance and Warranty

Delphi manufactures the FG0116 fuel pump module assembly to meet or exceed OEM specifications for reliable performance and durability. This standard replacement part undergoes rigorous testing to ensure consistent fuel delivery and accurate fuel level readings. While specific warranty terms may vary, Delphi typically offers coverage against defects in materials and workmanship. Consult product documentation or authorized dealers for detailed warranty information.