Delphi FG0202 Fuel Pump Module Assembly

Reliable Fuel Pump Module Assembly for Dodge Ram Trucks

The Delphi FG0202 fuel pump module assembly is designed specifically for Dodge Ram 1500, Ram 2500, and Ram 3500 models. This in-tank electric fuel pump ensures consistent fuel delivery and pressure regulation for gasoline engines, supporting optimal engine performance.

• 12.0 Volt electric fuel pump with integrated regulator
• Includes fuel level sender assembly with float arm
• Compatible with gas fuel systems, maximum pressure of 15 psi
• Features external strainer inlet and quick connect outlet (0.375 inch diameter)
• Four male blade terminals for secure electrical connections
• Includes gasket and strainer for proper sealing and filtration
• Average flow rating of 29 and system pressure of 73 psi

Technical Details and Specifications

The Delphi FG0202 fuel pump module assembly operates at 12 volts and is designed for gasoline fuel systems in Dodge Ram 1500, 2500, and 3500 trucks. It features an electric pump type with an average current draw of 7 amps, ensuring efficient fuel delivery. The module includes a regulator to maintain a maximum pressure of 15 psi and a fuel level sender assembly for accurate fuel gauge readings. The inlet uses an external strainer to filter contaminants, while the outlet has two quick connect ports with a 0.375-inch outside diameter for easy installation. The assembly comes with a gasket and strainer to ensure proper sealing and filtration within the fuel tank. Electrical connections are made via four male blade terminals, providing reliable contact and durability.

Compatible Vehicles and Applications

This fuel pump module assembly is compatible with the following Dodge models:

• Dodge Ram 1500
• Dodge Ram 2500
• Dodge Ram 3500

It is designed as a standard replacement part for in-tank fuel pump modules in these trucks, supporting gasoline fuel systems and maintaining system pressure at 73 psi.

Common Issues Addressed by This Fuel Pump Module

• Intermittent or no fuel delivery causing engine stalling or failure to start
• Inaccurate fuel level readings due to faulty sender assembly
• Fuel pressure drops affecting engine performance and fuel efficiency
• Contaminated fuel causing pump or injector damage
• Electrical connection failures leading to pump malfunction

Installation Notes and Tips

When installing the Delphi FG0202 fuel pump module assembly, ensure the vehicle’s battery is disconnected to prevent electrical hazards. The module is designed for in-tank installation and includes a gasket and strainer for proper sealing and filtration. Use the quick connect outlets for secure fuel line connections and verify that the four male blade terminals are properly seated to maintain electrical integrity. Follow the included instruction sheet carefully to avoid damage to the float arm and sender assembly. It is recommended to inspect the fuel tank for debris before installation to prolong pump life.

Quality Assurance and Warranty

Delphi fuel pump modules are manufactured to meet OEM standards for fit, form, and function. The FG0202 part number is a standard replacement grade component designed for durability and reliable operation in Dodge Ram trucks. While specific warranty details may vary, Delphi products typically come with a limited warranty covering defects in materials and workmanship. Always consult the product documentation or supplier for exact warranty terms.