Delphi FG0236 Fuel Pump Module Assembly

Delphi Fuel Pump Module Assembly Overview

The Delphi FG0236 fuel pump module assembly is designed for reliable fuel delivery in Dodge Ram 1500, Ram 2500, and Ram 3500 trucks. This in-tank electric fuel pump module ensures consistent fuel pressure and flow for optimal engine performance.

• Compatible with Dodge Ram 1500, Ram 2500, and Ram 3500 models
• 12.0 Volt electric fuel pump with integrated fuel level sender assembly
• Includes regulator, gasket, and external strainer for efficient fuel filtration
• Quick connect outlet with 0.375 inch outside diameter and dual outlet ports
• Standard replacement grade with 4 male blade terminals and 49 psi system pressure

Technical Specifications and Features

The Delphi FG0236 fuel pump module assembly operates at 12 volts and is designed for gasoline fuel systems. It features an electric pump type with an average flow rating of 31 gallons per hour and a maximum pressure of 73 psi, maintaining a system pressure of 49 psi. The module includes a fuel level sender assembly with resistance values of 221 ohms when empty and 19 ohms when full, providing accurate fuel level readings.

This assembly comes with a regulator to maintain consistent fuel pressure and an external strainer inlet type to protect the fuel system from contaminants. The outlet type is a quick connect with two outlets, each having a 0.375 inch outside diameter. The unit includes a gasket or seal for proper installation and four male blade terminals for electrical connections, ensuring compatibility with the Dodge Ram fuel system wiring.

Applications and Problem Resolution

This fuel pump module assembly is specifically compatible with Dodge Ram 1500, Ram 2500, and Ram 3500 trucks. It is designed to address common fuel system issues such as:

• Inconsistent fuel pressure causing engine performance problems
• Fuel pump failure leading to engine stalling or no-start conditions
• Faulty fuel level sender resulting in inaccurate fuel gauge readings
• Contaminated fuel supply due to damaged or missing strainers
• Leaks or poor sealing from worn gaskets or seals

Installation Notes and Tips

When installing the Delphi FG0236 fuel pump module assembly, ensure the vehicle’s battery is disconnected to prevent electrical hazards. Verify that the gasket or seal is properly seated to avoid fuel leaks. The quick connect outlet ports should be securely attached to the fuel lines, and the four male blade terminals must be connected according to the vehicle’s wiring diagram. This module is designed for in-tank installation, so handle the fuel tank carefully to prevent damage.

Quality Assurance and Warranty

Delphi provides this fuel pump module assembly as a standard replacement part, manufactured to meet OEM specifications for Dodge Ram trucks. The product includes a fuel level sender assembly and comes with an instruction sheet to assist with installation. While specific warranty details may vary, Delphi parts typically carry a limited warranty against defects in materials and workmanship, ensuring dependable performance and durability.