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Delphi FG0401 Fuel Pump Module Assembly
| Brand | Delphi FG0401 |
|---|---|
| Average Current Draw | 11 |
| Average Flow Rating | 28 |
| Fuel Level Sender Assembly Included | Yes |
| Fuel Type | Flex |
| Gasket Or Seal Included | Yes |
| In Tank or External | In Tank |
| Inlet Type | Strainer |
| Internal Or External Strainer | Internal |
| Item Grade | Standard Replacement |
| Lock Ring Included | No |
| Maximum Pressure | 73.0 |
| Outlet Outside Diameter | 0.375 |
| Outlet Quantity | 2 |
| Outlet Type | Quick Connect |
| Package Contents | Fuel Pump Module Assembly w/Float Arm, Seal, Instruction Sheet |
| Pump Type | Electric |
| Regulator Included | Yes |
| Resistance Ohms Empty | 250.0 |
| Resistance Ohms Full | 40.0 |
| Strainer Included | Yes |
| System Pressure | 54 psi |
| Terminal Gender | Male |
| Terminal Quantity | 4 |
| Terminal Type | Blade |
| Vapor Pressure Sensor | Yes |
| Voltage | 12.0 |
| Fits | Chevrolet and GMC · 14 vehicles |
Standard replacement. Direct-fit fuel pump module assembly for straightforward service.
Fuel level sender included. Integrated sender and float arm simplify replacement.
OE heritage. Built from 100 years of OE experience and supplier knowledge.
Cross-references Airtex Fuel Pumps E3681M, Carter P76091M and 19133502 for the same application. See all 16.
Fuel Pump Module Assembly for GM Vans
Delphi FG0401 is an in-tank fuel pump module assembly built for select Chevrolet Express 3500 and GMC Savana 3500 applications with a 55 gallon tank and cutaway chassis. It combines the pump, fuel level sender, regulator, seal, and strainer in one OE-style replacement assembly for flex-fuel systems.
- In-tank electric fuel pump module assembly
- 12.0 volt operation with 73.0 maximum pressure
- Integrated fuel pressure regulator included
- Fuel level sender assembly included
- Strainer and gasket/seal included
- Quick-connect outlet design with 2 outlets
- Blade terminals, 4-terminal male connection
- Built for flex fuel applications
- Vapor pressure sensor included
OE-Style Design and Specifications
Delphi FG0401 is engineered as a standard replacement fuel pump module assembly for vehicles that need stable fuel delivery and accurate tank level reporting. It features an internal strainer, quick-connect outlet, and a 12-volt electric pump with an average current draw of 11 amps and an average flow rating of 28. Delphi draws on OE heritage and supplier experience to build aftermarket parts with the same application-focused knowledge used in original equipment development. This part cross-references Airtex Fuel Pumps E3681M and Carter P76091M for the same application.
Vehicle Fitment
- Fits 2006-2008 Chevrolet Express 3500, N/A, with 55 Gallon Tank; RPO Code NE7; with Cutaway Chassis.
- Fits 2006-2008 GMC Savana 3500, N/A, with 55 Gallon Tank; RPO Code NE7; with Cutaway Chassis.
- Fits 2004-2005 Chevrolet Express 3500, N/A, with California Emission System; RPO Code NB6; with 55 Gallon Tank; RPO Code NE7; with Cutaway Chassis.
- Fits 2004-2005 GMC Savana 3500, N/A, with California Emission System; RPO Code NB6; with 55 Gallon Tank; RPO Code NE7; with Cutaway Chassis.
Common Problems This Part Can Address
- Hard starting caused by weak fuel pressure
- Engine hesitation or stalling from inconsistent fuel delivery
- Incorrect fuel gauge readings from a worn sender
- Fuel pump noise from an aging in-tank module
- Pressure loss in flex-fuel fuel system service
Installation Notes and Tips
Confirm the vehicle has the correct 55 gallon tank, RPO codes, and cutaway chassis configuration before ordering Delphi FG0401. Clean the fuel tank before installation to reduce the risk of contamination damaging the replacement pump; Delphi recommends fuel tank cleaning kit FC01. Verify the quick-connect outlet, blade terminal layout, and vapor pressure sensor connection during installation.
Quality Assurance
Delphi builds this fuel pump module assembly using OE experience and application-specific engineering developed through long-term supplier work with major automakers. The result is a replacement part designed around the original system requirements for the Chevrolet Express 3500 and GMC Savana 3500.
| Year | Make | Model | Submodel | Fuel Type | Position | Notes |
|---|---|---|---|---|---|---|
| 2008 | Chevrolet | Express 3500 | Base | GAS | N/A | with 55 Gallon Tank; RPO Code NE7; with Cutaway Chassis; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. |
| 2008 | GMC | Savana 3500 | Base | GAS | N/A | with 55 Gallon Tank; RPO Code NE7; with Cutaway Chassis; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. |
| 2007 | Chevrolet | Express 3500 | Base | GAS | N/A | with 55 Gallon Tank; RPO Code NE7; with Cutaway Chassis; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. |
| 2007 | GMC | Savana 3500 | Base | GAS | N/A | with 55 Gallon Tank; RPO Code NE7; with Cutaway Chassis; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. |
| 2006 | Chevrolet | Express 3500 | Base | GAS | N/A | with 55 Gallon Tank; RPO Code NE7; with Cutaway Chassis; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. |
| 2006 | GMC | Savana 3500 | Base | GAS | N/A | with 55 Gallon Tank; RPO Code NE7; with Cutaway Chassis; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. |
| 2005 | Chevrolet | Express 3500 | LS | GAS | N/A | with California Emission System; RPO Code NB6; with 55 Gallon Tank; RPO Code NE7; with Cutaway Chassis; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. |
| 2005 | Chevrolet | Express 3500 | Base | GAS | N/A | with California Emission System; RPO Code NB6; with 55 Gallon Tank; RPO Code NE7; with Cutaway Chassis; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. |
| 2005 | GMC | Savana 3500 | SLE | GAS | N/A | with California Emission System; RPO Code NB6; with 55 Gallon Tank; RPO Code NE7; with Cutaway Chassis; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. |
| 2005 | GMC | Savana 3500 | Base | GAS | N/A | with California Emission System; RPO Code NB6; with 55 Gallon Tank; RPO Code NE7; with Cutaway Chassis; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. |
| 2004 | Chevrolet | Express 3500 | LS | GAS | N/A | with California Emission System; RPO Code NB6; with 55 Gallon Tank; RPO Code NE7; with Cutaway Chassis; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. |
| 2004 | Chevrolet | Express 3500 | Base | GAS | N/A | with California Emission System; RPO Code NB6; with 55 Gallon Tank; RPO Code NE7; with Cutaway Chassis; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. |
| 2004 | GMC | Savana 3500 | SLE | GAS | N/A | with California Emission System; RPO Code NB6; with 55 Gallon Tank; RPO Code NE7; with Cutaway Chassis; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. |
| 2004 | GMC | Savana 3500 | Base | GAS | N/A | with California Emission System; RPO Code NB6; with 55 Gallon Tank; RPO Code NE7; with Cutaway Chassis; Fuel tank contamination is the leading cause of premature fuel pump failure. To reduce risk of contaminating the replacement pump, it’s recommended to clean the fuel tank before installing a new pump.; Use of fuel tank cleaning kit FC01 is recommended. |
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