Delphi FG0425 Fuel Pump Module Assembly

Reliable Fuel Pump Module Assembly for Chrysler and Dodge Vehicles

The Delphi FG0425 fuel pump module assembly is designed specifically for select Chrysler and Dodge models, including the Caravan, Grand Caravan, Town & Country, and Voyager. This in-tank electric fuel pump ensures consistent fuel delivery and pressure for optimal engine performance.

• Electric fuel pump module assembly with integrated fuel level sender
• Compatible with gas fuel systems, operating at 12 volts
• Includes regulator, gasket, and external strainer for efficient fuel filtration
• Quick connect outlet with 0.375 inch outside diameter and dual outlet ports
• Designed for system pressure of 55 psi and maximum pressure of 59 psi
• Four male blade terminals with 1055 ohms resistance when empty and 70 ohms when full
• Average flow rating of 24 and average current draw of 7 amps

Technical Details and Features

The Delphi FG0425 fuel pump module assembly is engineered as a standard replacement part for in-tank installation. It features a quick connect outlet type with two outlets, each having an outside diameter of 0.375 inches, facilitating secure and efficient fuel flow. The module includes a built-in fuel level sender assembly with a float arm, allowing accurate fuel level readings. The external strainer and regulator are integrated to maintain clean fuel delivery and consistent pressure, rated up to 59 psi maximum and 55 psi system pressure. The pump operates on a 12-volt electric system and uses four male blade terminals for reliable electrical connections. Resistance values vary from 1055 ohms empty to 70 ohms full, ensuring proper sensor feedback. This module is compatible with gasoline fuel types and designed to meet the flow and pressure demands of Chrysler Caravan, Grand Caravan, Town & Country, and Voyager models.

Applications and Common Issues Addressed

• Restores proper fuel delivery in Chrysler and Dodge Caravan and Voyager vehicles
• Resolves fuel pressure inconsistencies causing engine hesitation or stalling
• Replaces faulty fuel level sender assemblies for accurate fuel gauge readings
• Eliminates fuel pump noise and electrical connection failures
• Addresses fuel contamination issues with included external strainer

Installation Notes and Tips

Installation of the Delphi FG0425 fuel pump module assembly requires removal of the fuel tank for in-tank access. Ensure all seals and gaskets included in the package are properly installed to prevent leaks. The quick connect outlet simplifies fuel line connections, but verify secure attachment to avoid fuel leaks. Electrical connections use four male blade terminals; confirm correct wiring and terminal engagement. Follow vehicle-specific service manual instructions for safe fuel system handling and pressure relief before removal.

Quality Assurance and Warranty Information

Delphi manufactures the FG0425 fuel pump module assembly to meet OEM standards for fit, form, and function. This standard replacement part undergoes rigorous testing to ensure durability and reliable performance under normal operating conditions. The product includes a fuel level sender assembly and necessary seals for a complete replacement solution. Warranty coverage details should be confirmed with the point of purchase or Delphi directly.