Delphi FG0486 Fuel Pump Module Assembly

Delphi Fuel Pump Module Assembly Overview

The Delphi FG0486 fuel pump module assembly is designed for reliable fuel delivery in Chevrolet Express 1500 and GMC Savana 1500 vehicles. This in-tank electric fuel pump module ensures consistent fuel pressure and flow for flex fuel applications.

• 12.0 Volt electric fuel pump with integrated regulator
• Maximum pressure rating of 80 psi and system pressure of 59 psi
• Includes internal strainer and fuel level sender assembly
• Quick connect outlet with 0.375 inch outside diameter
• Four male blade terminals for secure electrical connections
• Compatible with flex fuel systems
• Includes gasket and seal for proper installation
• Average flow rating of 29 and average current draw of 8 amps
• Standard replacement grade part
• Vapor pressure sensor included for emissions control

Technical Details and Features

The Delphi FG0486 fuel pump module assembly operates at 12 volts and features a built-in regulator to maintain optimal fuel pressure up to 80 psi. It is designed with an internal strainer to prevent debris from entering the fuel system, enhancing durability and performance. The module includes a fuel level sender assembly with resistance values ranging from 40 ohms (full) to 250 ohms (empty), providing accurate fuel gauge readings. The quick connect outlet type with a 0.375 inch outside diameter allows for straightforward fuel line connections. This module is intended for in-tank installation and supports flex fuel types, making it suitable for vehicles requiring flexible fuel compatibility.

Compatible Vehicles and Applications

This fuel pump module assembly is compatible with Chevrolet Express 1500 and GMC Savana 1500 models. It is designed to replace the original equipment fuel pump module in these vehicles, ensuring proper fuel delivery and system pressure for optimal engine performance.

• Resolves fuel delivery issues such as low fuel pressure or inconsistent flow
• Addresses fuel gauge inaccuracies due to faulty sender assemblies
• Replaces worn or damaged fuel pump modules in Chevrolet Express 1500 and GMC Savana 1500
• Supports flex fuel systems requiring precise fuel management
• Helps maintain emissions compliance with integrated vapor pressure sensor

Installation Notes and Tips

When installing the Delphi FG0486 fuel pump module assembly, ensure the gasket and seal are properly seated to prevent leaks. The module features four male blade terminals; verify secure electrical connections to avoid intermittent operation. The quick connect outlet facilitates fuel line attachment but confirm compatibility with existing fuel lines. This module is designed for in-tank installation, so follow vehicle-specific service manual instructions for safe removal and installation.

Quality Assurance and Warranty

The Delphi FG0486 fuel pump module assembly is manufactured to meet standard replacement part specifications. It includes a vapor pressure sensor and internal strainer to support system reliability and emissions control. While specific warranty details are not provided, Delphi products typically adhere to industry quality standards for automotive fuel delivery components.