Delphi FG0494 Fuel Pump Module Assembly

Delphi FG0494 Fuel Pump Module Assembly

Delphi FG0494 is an in-tank fuel pump module assembly for select 2006-2007 Chevrolet Silverado 1500 and GMC Sierra 1500 applications, including Classic models with evaporative emission system code EVA. It combines the pump, fuel level sender, regulator, seal, strainer, and vapor pressure sensor in one OE-style replacement package.

Key Features

• In-tank electric fuel pump module assembly for flex-fuel applications
• 12.0-volt design with a maximum pressure rating of 80.0
• Built-in fuel pressure regulator and vapor pressure sensor
• Fuel level sender assembly included with 40.0 ohms full and 250.0 ohms empty resistance
• Quick-connect outlet design with blade terminals and male terminals
• Strainer and gasket/seal included for service replacement
• Average flow rating of 29 and average current draw of 8
• Standard replacement part engineered from Delphi OE heritage

Detailed Description

Delphi FG0494 fuel pump module assembly is built for direct replacement service on 2006 Chevrolet Silverado 1500, 2006 GMC Sierra 1500, 2007 Chevrolet Silverado 1500 Classic, and 2007 GMC Sierra 1500 Classic with evaporative emission system code EVA. Delphi draws on more than 100 years of OE experience and supplier knowledge used by major automakers, bringing OE-based design and application coverage to this aftermarket fuel delivery component. This module is configured for in-tank installation and supports flex fuel systems with a quick-connect outlet, internal strainer, and integrated sender for accurate fuel level reporting.

This part cross-references Carter P76232M and Spectra Premium SP6494M for the same application.

What It Helps Address

• Hard starting caused by weak fuel delivery
• Engine stalling from inconsistent pump output
• Fuel gauge errors from a worn sender assembly
• Low fuel pressure conditions in the tank module
• Fuel system noise or contamination-related pump wear

Installation Notes and Tips

Verify vehicle fitment by year, make, model, and evaporative emission configuration before installation. Delphi notes that fuel tank contamination is a leading cause of premature fuel pump failure, and cleaning the tank before installing a new pump is recommended. Use of fuel tank cleaning kit FC01 is recommended. Confirm the quick-connect outlet, blade terminal layout, and system pressure requirements match the original unit before service.

Quality Assurance

Delphi builds this fuel pump module assembly using OE heritage and application knowledge developed through long-term supplier experience with top automakers. The FG0494 is a standard replacement part intended to restore original fuel delivery function and sender performance in the listed Chevrolet Silverado 1500 and GMC Sierra 1500 applications.