Delphi FG0517 Fuel Pump Module Assembly

Fuel Pump Module Assembly for Malibu

Delphi FG0517 is an in-tank fuel pump module assembly for gas applications, built with OE-based engineering from a supplier with long-standing original equipment experience. It includes the fuel level sender, regulator, strainer, gasket or seal, and vapor pressure sensor for a direct replacement on select Chevrolet Malibu models.

Compatible with 2004-2006 Chevrolet Malibu, this Delphi fuel pump module assembly is built for 12-volt electric operation and a system pressure of 55 psi. The FG0517 is a standard replacement choice for drivers servicing a fuel delivery issue on a Malibu, with OE-style fitment details and the key components needed for the fuel tank assembly.

Key Features

• Delphi FG0517 fuel pump module assembly for gas fuel systems
• In-tank electric pump design with female quick-connect outlet type
• Fuel pressure regulator included
• Fuel level sender assembly included
• Strainer and gasket or seal included
• Vapor pressure sensor included
• 12.0-volt operation with 55 psi system pressure
• Standard replacement part for select Chevrolet Malibu applications

Detailed Description

The Delphi FG0517 fuel pump module assembly is engineered for select 2004-2006 Chevrolet Malibu models and is built around Delphi’s OE heritage and application knowledge. It is an in-tank electric fuel pump module for gasoline systems, with a 0.375-inch outlet outside diameter, two female quick-connect outlets, and a blade-style terminal connection. The module also includes the fuel level sender assembly and vapor pressure sensor, helping restore fuel delivery and tank-level signal function in one service part. Delphi FG0517 is a practical replacement when servicing a Malibu fuel system that needs a complete module assembly rather than a pump-only repair.

This part cross-references Bosch 67520 and Spectra Premium SP6008M for the same application.

What It Helps Fix

• Hard starting caused by low fuel pressure
• Engine stalling from inconsistent fuel delivery
• Fuel gauge readings that do not match tank level
• Fuel pump noise or pump failure inside the tank
• Fuel system faults related to the module, sender, or regulator

Installation Notes and Tips

Before installing this fuel pump module assembly, clean the fuel tank to reduce the chance of seal contamination and future sealing problems. Verify connector style, outlet configuration, and pressure requirements before installation. Use the included seal and follow the instruction sheet during service to help ensure proper seating and fuel system integrity.

Quality Assurance

Delphi builds aftermarket parts using OE experience and original equipment knowledge developed across a wide range of vehicles and model years. FG0517 reflects that approach with application-specific construction for select Chevrolet Malibu fuel system service.