Delphi FG0810 Fuel Pump Module Assembly

Fuel Pump Module Assembly for Tahoe and Yukon

The Delphi FG0810 fuel pump module assembly is a standard replacement for select 2002-2004 Chevrolet Tahoe and GMC Yukon applications. Built for in-tank use, it combines the fuel pump, fuel level sender assembly, strainer, seal, and vapor pressure sensor in one OE-style service part.

With Delphi’s OE heritage and application knowledge, this module is built for direct replacement service on flex-fuel vehicles that require consistent fuel delivery and accurate tank level reporting.

Key Features

• Fits 2002-2004 Chevrolet Tahoe and 2002-2004 GMC Yukon
• Delphi FG0810 fuel pump module assembly for in-tank installation
• 12V electric pump with a maximum pressure rating of 78.0
• Average flow rating of 33 and average current draw of 10
• Fuel level sender assembly included for gauge operation
• Strainer and gasket/seal included
• Quick-connect outlet design with 2 outlets and 4 blade terminals
• Configured for flex fuel systems
• Vapor pressure sensor included

Detailed Description

The Delphi FG0810 is a fuel pump module assembly engineered for direct replacement in select Chevrolet Tahoe and GMC Yukon models. It is an in-tank electric fuel pump module with a quick-connect outlet, internal strainer, male blade terminals, and an integrated fuel level sender assembly. The module is designed for 12-volt operation, with a system pressure rating of 51 psi and a maximum pressure rating of 78.0.

Delphi builds this FG0810 using OE experience gained from supplying major automakers, and that background is reflected in the module’s fitment-focused design and component layout. This part cross-references Airtex Fuel Pumps E3559M and Carter P74904M for the same application. For Tahoe and Yukon owners searching for a fuel pump module assembly for 2002-2004 Chevrolet Tahoe or 2002-2004 GMC Yukon, the FG0810 provides the core components needed for fuel delivery and fuel level sensing service.

Common Repair Symptoms

• Hard starting or extended crank time
• Engine stalling from inconsistent fuel pressure
• Fuel gauge reading incorrectly or not responding
• Loss of power under load from weak fuel delivery
• Fuel pump noise from the tank area

Installation Notes and Tips

Fits 2002-2004 Chevrolet Tahoe, N/A and Fits 2002-2004 GMC Yukon, N/A. The fitment notes specify an OE-improved design at the pivot point for the fuel level assembly and recommend cleaning the fuel tank before installation to reduce the risk of contamination-related pump failure. Delphi also notes that fuel tank cleaning kit FC01 is recommended. The package includes the fuel pump module assembly with float arm, seal, and instruction sheet.

Quality Assurance

Delphi draws on more than 100 years of OE experience and a broad aftermarket portfolio covering a wide range of vehicles and model years. The FG0810 is a standard replacement fuel pump module assembly built around OE-focused design and application coverage for select Chevrolet Tahoe and GMC Yukon models.