Delphi FG0816 Fuel Pump Module Assembly

Delphi FG0816 Fuel Pump Module Assembly

The Delphi FG0816 fuel pump module assembly is a standard replacement in-tank unit for select Chevrolet Tahoe and GMC Yukon applications. Built with Delphi’s OE heritage and fuel system experience, it combines the pump, fuel level sender, regulator, seal, and strainer in one service assembly for direct fuel delivery repair.

Key Features

• In-tank electric fuel pump module assembly
• 12-volt operation with blade terminals and male terminal design
• Quick-connect outlet with two outlet ports
• Fuel pressure regulator included
• Fuel level sender assembly included
• Strainer and gasket/seal included
• Standard replacement for flex-fuel applications
• Maximum pressure rating of 62 psi and system pressure of 55 psi

Detailed Description

Delphi FG0816 is engineered as a fuel pump module assembly for vehicles that require an in-tank electric pump with integrated fuel level sending and pressure regulation. It is built for 2005-2007 Chevrolet Tahoe and 2005-2007 GMC Yukon models, making it a direct-fit service part for common fuel delivery and sender-related repairs. Delphi’s OE background is reflected in the module design, which is intended to restore consistent fuel supply, accurate tank level reporting, and stable system pressure in flex-fuel applications.

This part cross-references Airtex E3705M and Spectra Premium SP6087M for the same application. Part number FG0816 is also a useful reference when verifying replacement options for Tahoe and Yukon fuel system service.

What It Helps Repair

• Hard starting caused by weak or failing fuel pump output
• Engine hesitation or stalling from inconsistent fuel pressure
• Incorrect fuel gauge readings from a worn sender assembly
• Fuel delivery loss in in-tank pump systems
• Pressure regulation issues affecting drivability

Installation Notes and Tips

• Fits 2005-2007 Chevrolet Tahoe, N/A.
• Fits 2005-2007 GMC Yukon, N/A.
• Clean the fuel tank before installing the fuel pump to help prevent future seal problems.
• Verify outlet connection style, terminal layout, and system pressure requirements before installation.
• Confirm flex-fuel fuel system application and tank compatibility prior to service.

Quality Assurance

Delphi builds this module using OE-level fuel system knowledge developed over decades of supplying automakers. FG0816 is a standard replacement fuel pump module assembly designed to meet the needs of the listed Chevrolet Tahoe and GMC Yukon applications.