Delphi FG0816 Fuel Pump Module Assembly

Delphi Fuel Pump Module Assembly Overview

The Delphi FG0816 fuel pump module assembly is designed for reliable fuel delivery in Chevrolet Tahoe and GMC Yukon vehicles. This in-tank electric fuel pump module ensures consistent fuel pressure and flow for optimal engine performance.

• 12.0 Volt electric fuel pump with integrated regulator
• Maximum pressure rating of 62 psi and system pressure of 55 psi
• Includes fuel level sender assembly with float arm
• Internal strainer inlet and quick connect outlet with 0.313 inch diameter
• Four male blade terminals for secure electrical connections
• Includes gasket and strainer for proper sealing and filtration
• Compatible with flex fuel systems

Technical Details and Features

The Delphi FG0816 fuel pump module assembly operates at 12 volts and features an electric pump type designed for in-tank installation. It includes an internal strainer inlet and a quick connect outlet with an outside diameter of 0.313 inches, supporting two outlet connections. The module comes with a built-in fuel level sender assembly, providing accurate fuel level readings for Chevrolet Tahoe and GMC Yukon models. The regulator is included to maintain a consistent system pressure of 55 psi, with a maximum pressure capacity of 62 psi. Electrical connections are made via four male blade terminals, ensuring reliable power delivery with an average current draw of 11 amps. The pump supports flex fuel types and includes a gasket and strainer to maintain system integrity and fuel cleanliness.

Compatible Vehicles and Applications

This fuel pump module assembly is compatible with the following vehicles:

• Chevrolet Tahoe
• GMC Yukon

It is designed as a standard replacement part for fuel delivery systems in these models, particularly for those requiring a flex fuel compatible electric pump module.

Common Issues Addressed by This Fuel Pump Module

• Intermittent or no fuel delivery causing engine stalling or failure to start
• Inaccurate fuel level readings due to faulty sender assembly
• Low fuel pressure affecting engine performance and fuel efficiency
• Fuel contamination from inadequate filtration or strainer failure
• Electrical connection problems leading to pump malfunction

Installation Notes and Tips

When installing the Delphi FG0816 fuel pump module assembly, ensure the vehicle’s fuel tank is properly drained and depressurized. Verify that the gasket and strainer are correctly positioned to prevent leaks and contamination. Use appropriate tools to connect the four male blade terminals securely, and confirm the quick connect outlets are firmly attached. Follow the included instruction sheet carefully to maintain system integrity and safety during installation.

Quality Assurance and Warranty

Delphi fuel pump modules are manufactured to meet OEM specifications for Chevrolet Tahoe and GMC Yukon vehicles. This standard replacement part undergoes rigorous testing to ensure durability and consistent performance. While specific warranty details may vary, Delphi products typically include coverage against manufacturing defects to provide confidence in long-term operation.